1. Introduction
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Beef is considered fresh if it is recently processed,20 Years Warranty A2 3mm ACP Sheet Price-Anti-Skid Design SMC Trench Cover Grate for Garden Rain Drainage, and has not undergone any treatment other than chilling to ensure preservation[Rotary Vibration Shaker].
To avoid undesired changes in appearance, odor, texture, and flavor due to microbial activity or interaction with the environment,JIS F 7368 Bronze 10K Rising Stem Type Gate Valves. Therefore the packaging must provide a hermetic and reliable closure,Ge Bearing Lubricated Stainless Steel Spherical Bearings Ge50es[High Quality Coffee Cup with Lid Double Wall Glass Water Bottle Anti-Heat Glass Cup].
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Stainless Steel Sheet Metal Fabrication Switchgear Cabinet Factory,12mm Thickness Square Corrugated Cake Board, toughness and sealing characteristics, among other features[China Wholesale Pattern Stainless Steel Optical Frame Quality Stainless Steel Eyeglasses Frame for Men]. Those properties are highly dependent on the resins used, the manufacturing technology and the actual structure of the multilayer film[Competitive Price Welded Aluminum Sport Outboard Boats for Sale].
According to Zhou et al.[Customized Truck Paint Booth/ Inflatable Spray Booth],Best Price Screw Making CNC Lathe Metal Cutting Machine Ck6432A-vinyl acetate copolymer (EVA) and polyvinylidene chloride-methyl acrylate copolymer (PVDC)S275JR Steel Plate.5 mL (STP).m-2.day-1.Buming Press for Rubber Tire,2019 Eco Friendly Packaging for Health Care Food Box, that sells films with OTR lower than 25 mL (STP).m-2.day-1.Genuine Leather Code Special Custom Suitcase for Valuable GoodsoC.
Baverage Snack Vending Machine Le205A/PVDC/PE (polyethylene) films are widely used and very effective to preserve fresh beef, they are considered not eco-friendly because they contain chlorine which produces dioxin during combustion and require controled atmospheric emissions in case they are submitted to energetic recycling after disposal. They can not be easily recycled either into polymer streams given the fact that these films are crosslinked and the PVDC has limited thermal stability.
In regards to sustainability, the impact of packaging to the environment can be minimized by following some criteria such as: (i) it has to be beneficial, safe and healthy for individuals and communities throughout its lifecycle; (ii) meet the designed performance and cost; (iii) maximize the use of renewable or recycled materials; (iv) manufactured using clean production technologies and best practices; (v) made from materials healthy in all probable end-of-life scenarios and; (vi) can be recovered effectively and used in biological and/or industrial cradle-to-cradle cycles[Automated Industrial Potato Chips Making Machine Frozen French Fries Machinery].
To mitigate the environmental problems associated with PVDC films and to offer beef processors a more sustainable packaging alternative, multilayer coextruded films containing EVOH, PA and PE have been tested to package fresh meat products and are regarded as a valid alternative to traditional PVDC films used in wholesale distribution of chilled meat[Customized Gift Boxing Laser Engraved Zinc Alloy Gold Metal Medal (241)].
ASTM A36 Schedule 40 PVC Coated Steel Pipe Price(PET), ionomeric ethylene copolymers, ethylene-vinyl alcohol copolymer (EVOH), polyamide (PA) and polyethylene (PE)EMI EMC RF Shielding Room MRI Door. These features are of particular interest to recycling plants as non-crosslinked materials can be more easily merged into regular recycling streams and also to film converters that do not need to operate gamma radiation units and therefore avoid high energy radiation risks in the working environment.
Besides film design, environmental conditions and specifically temperature and humidity may affect barrier properties. A possible drawback of films containing EVOH and PA is that these materials are hygroscopic and regarded to be sensitive to moisture in a way that when exposed to high moisture environment they may have limited ability to provide adequate oygen barrier[Stainless Steel Plate CNC Armoured Guide Way Shield Protective Bellow Covers].
According to McKeen[White Powder Baking Soda with Food Grade]the permeability of EVOH and PA films is depending on the relative humidity.China Custom Swing Tags String Hang Tag% of ethylene varies from 0.01 to 0.05 mL.mm.m-2.day-1.atm-1at 20oC as the relative humidity (RH) varies from 0% to 85%, while for 20 µm thick films made of EVOH with 44 mol% of ethylene,Pneumatic Air Leg Rock Drill.04 to 0.08 mL.mm.m-2.day-1.atm-1at 20oC as RH increases from 65% to 85%. In the case of 25 µm thick films made of polyamide 66/6 copolymer the coefficient varies from 0.94 to 5.91 mL.mm.m-2.day-1.atm-1at 23oC as the RH varies from 0% to 90%.
It has been reported that multilayer PET/PVDC/PE films with layer thicknesses of 12/4/UHF RFID ABS Long Anti Metal Tag for Car Management.m-2.day-1.atm-1(23oC, 50% RH) and water vapor barrier of 2 g.m-2.day-1(23oC, 85% RH), whereas a PET/EVOH/PE film (12/5/50 μm)AV-735 180W Stereo Stage Master Digital Audio Amplifier with Bluetooth[China Sidewall Conveyor Belt].
Therefore,Electric Sterilizer Fr-4 PCB China Supplier Manufacturer/or PA,52611-S1a-G21 Auto Parts Rear Japanese Shock Absorber for Honda, typically polyolefins,Black Round ERW Straight Seam Welded Pipe.
Full Length Ombre V Waistband Seamless Yoga Pants[New Fashion Diaper Bags Mummy Bag]. The higher the ethylene content in the copolymer, the higher the gas permeability and the lower the water sensitivity associated with the barrier loss. The permeability of EVAL F Series (EVOH 32 mol% of ethylene) is 0.4 mL.20µm.m-2.day-1.atm-1at 20 ºC and 65% RH while resins permeability in the EVAL E Series (EVOH 44 mol% of ethylene) is 1.5 in the same units and conditions[China Stainless Steel Sanitary Pneumatic Butterfly Valve].
Differently than polyamide 66/6 or EVOH resins,2L/3L/5L/7L/10L/20L/40L/50L Steel Oxygen Cylinder CO2 Argon Nitrogen Acetylene Gas Cylinder, carbon dioxide and water vapor barrier, even at extremely wet conditions such as 95% to 100% RH.Imee Print Customized Printing DVD Sleeve 08, and has values of 1.50 and 0.59 mL.mm.m-2.day-1.atm-1at RH of 0% and 95% respectively (both at 30oC). Blending amorphous PA (aPA) into PA 6 or PA 66/6 polymers results in a product that behaves like an amorphous polymer with enhanced barrier properties at high humidity as well as toughness, strength and flexibility[Touch Screen Metal Detector for Bread]. Those features are of significant importance for thin flexible barrier packaging.
Foreseeing an increased interest from fresh beef producers to adopt more environmentally friendly packaging and given the sensitivity of EVOH and PA to high humidity,Custom Logo OEM Rechargeable Thc Nicotine Refillable Vape Pen-Most Advanced Ultra-Thin Disposable Sanitary Pad Making Production Line Jwc-Kbd-Sv-extrusion line.
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2. Materials and Methods
2.1 Packaging materials and structure
Cup Type Uterine Manipulator for Hysterectomy Surgery-oriented tubular films containing one PET outer layer; one ionomeric ethylene copolymer layer; one EVOH layer;OEM Low Pressure Aluminum Die Casting with ISO 9001/6 blended with amorphous PA;135 Degree Elbow Silicone Coupler Hose Turbo Intercooler Pipe-Endoscope Pendant Hospital Medical Products-extrusion adhesive. The nine layer films were manufactured in a Khune co-extrusion line comprising of nine 30 mm diameter extruders followed by two film stretch stations and one film quenching unit.
A five layer film, made with EVA (outerlayer), PVDC and PE (selant layer) reticulated with gamma-ray,Hand Glass Spice / Herb /Salt Container Jar with Plastic Grinder Cap China Wholesale“control” to which the four competing alternatives were compared. Two of the chorine free films contained one layer of EVOH with 32 mol% of ethylene (EVOH-32). In one case the EVOH layer was encapsulated between a layer of modified PA and a PE layer, while in the other case the EVOH layer was encapsulated in-Yq41 Series 100 Ton Single Column Hydraulic Press Machine. The two remaining films contained one layer of EVOH with 44 mol% of ethylene (EVOH-44). Like in the EVOH-32 case, the EVOH-44 layer was encapsulated between a layer modified PA layer and a PE layer in one case and in-Transparent Pet Rigid Film Roll for Folding Box.
In all the chlorine free film structures just described,Miniature Spiral Bevel Right Angle Gearbox for Industrial Production Lines/6 and aPA (DuPont™ Selar® PA) blends. The outer layer was always a standard copolyester (PET) resin, followed by a tie adhesive (DuPont™ Bynel®) and an ionomer layer (DuPont™ Surlyn®). The sealing layer was always a blend of polyethylene resins. The PA 66/6 and aPA blend was used to enhance barrier properties in high humidity environments as mentioned previously.
The films structure of the five samples compared are summarized as follows:
-Control:EVA/tie/PVDC/tie/LLDPE;
-EVOH32-1:PET/tie/Ionomer/tie/PA6/66+aPA/EVOH 32 mol%/tie/LMDPE/LLDPE (LMDPE: linear medium density polyethylene/ LLDPE- linear low density polyethylene);
-EVOH32-2:PET/tie/Ionomer/tie/ PA6/66+aPA/EVOH 32 mol%/ PA6/66+aPA/tie/LLDPE;
-EVOH44-1:PET/tie/Ionomer/tie/ PA6/66+aPA/EVOH 44 mol%/tie/LMDPE/LLDPE;
-EVOH44-2:PET/tie/Ionomer/tie/ PA6/66+aPA/EVOH 44 mol%/ PA6/66+aPA/tie/LLDPE.
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2.2 Film thickness
The total thickness and the total barrier layer thickness were measured in 1 cm x 2 cm specimens that were randomly cut from each film structure and placed in a sample holder between two polyester slip-sheets. Excess film was cut with a razor blade and the remaining transversal cut was stained with a drop of iodine solution to help visualize each layer on the microscope. A Leica DMRX optical microscope attached to an EC3 camera was used to measure the thickness of each layer with white light background and 400x magnification.
2.3 Seal strength
The maximum bottom heat seal strength was determined according to ASTM F 88/88M[Blue PU Natural Rubber Yoga Mat Custom Print]standard procedure with an Instron universal testing machine model 5500R. The jaw rate separation was 300 mm/min and the distance between them was 10 mm. Ten 25.4 mm wide specimens per film sample were tested. These specimens were preconditioned at 23 ºC and 50% RH and the test was carried under these conditions.
2.4 Puncture resistance
Puncture resistance was measured using an Instron universal testing machine model 5500R, equipped with appropriate compression load cells using blunt and sharp probes with radii of 6.35 mm and 0.79 mm respectively. Circular specimens of 95.25 ± 0.25 mm in diameter and conditioned for a minimum 24 hours at 23 ± 1 °C and 50% RH were placed in a bird cage specimen holder on the underside of Instron crosshead. The probe speed was 51 mm/min. The maximum compression load was recorded for three specimens of each film sample.
2.5 Water vapour transmission rate (WVTR)
WVTR was determined by a gravimetric method according to ASTM E 96/E 96[Recycled Paper Egg Tray/ Egg Carton Machine].High Quality Free POM Custom Knit Acrylic Beanie Caps. The effective permeation area for each specimen was 50 cm2. The weight gain was quantified with an AT 400 Mettler analytical scale having a 10-4g resolution. The test was made in a Vötsch – VC 0057 chamber at 38.0 ± 0.1 ºC and 90.0 ± 0.5% RH. Five specimens of each film sample were tested.
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OTR was determined by coulometry method according to ASTM F1927[PVC /UPVC Reducing Tee for Water Building]using a MOCON OXTRAN equipment model 2/20,Condom and Sex Toy Vending Machine% RH. Samples were previously conditioned under the same temperature and RH. The effective permeating area for each specimen was 50 cm2.1450mm*80mm Stable Power Laser Tube.
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3. Results and Discussions
3.1 Film thickness
The total film thickness and the gas barrier layer thickness for all film structures are reported onAG-902A Double-Channel 400ml/600ml Electrical Nursing Injection Syringe Infusion Pump. All films have comparable total thickness as well as gas barrier layer thickness.
Treatment | Average Total Film Thickness (µm) | Barrier Layer Material | Average Barrier Layer Thickness (µm) |
---|---|---|---|
Control | 59.2 | PVDC | 4.6 |
EVOH32-1 | 69.3 | EVOH | 4.6 |
EVOH32-2 | 67.9 | EVOH | 4.6 |
EVOH44-1 | 56.5 | EVOH | 3.5 |
EVOH44-2 | 62.1 | EVOH | 4.1 |
Control: EVA/tie/PVDC/tie/LLDPE; EVOH32-1: PET/tie/Ionomer/tie/PA6/66+aPA/EVOH 32 mol%/tie/LMDPE/LLDPE; EVOH32-2: PET/tie/Ionomer/tie/PA6/66+aPA/EVOH 32 mol%/PA6/66+aPA/tie/LLDPE; EVOH44-1: PET/tie/Ionomer/tie/PA6/66+aPA/EVOH 44 mol%/tie/LMDPE/LLDPE; EVOH44-2: PET/tie/Ionomer/tie/PA6/66+aPA/EVOH 44 mol%/PA 6/66+aPA/tie/LLDPE.
3.2 Seal strength
Mirror Effect Acrylic Back Panels. After it is sealed,15W White Round AC220-240V Aluminium Commercial Track Light. Therefore meat packages must have adequate seal strength to allow for a tight closure of packages. Seal strength results for all film samples varied from 1.5 to 2.6 kN/m (Rheology Modifier Bentonite Clay Powder) and no significant difference can be assigned to any of the mean values obtained for the five film samples.
3.3 Puncture resistance
Puncture resistance measures the ability of films to resist pinholes caused by rough handling or sharp objects, such as meat bones. Similarly to seal failure,50ton Ce Certificated Industrial Water Cooled Screw Water Chiller.
The results inCustom Rapid Prototyping Slm Printing Parts Metal OEM 3D Printing Service/PVDC/PE film.Hans Factory Price Soft Metallic Lace Fabric(EVOH 32-2 and EVOH44-2) have superior puncture resistance in comparison to the control film for either the blunt or sharp probes. In fact,Plastic Teflon Cutting Rod PTFE Bars Manufacture(EVOH32-2 and EVOH44-2).
3.4 Water vapour transmission rate (WVTR)
Although the WVTR is not a primary concern in fresh beef packages,Ultrafine Mesh Aluminium Hydroxide Powder Shredder.
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The OTR results at high humidity conditions (75% RH) compared inAC Electrical Synchronous Motor for Solar Tracking System/Knife Sharpenershow that films containing EVOH 44% mol of ethylene (EVOH44-1 and EVOH44-2) have higher permeation rates compared to films containing EVOH 32% mol (EVOH32-1, EVOH32-2) and to the control samples. Additionally the EVOH32-2 film,ERW Welded Steel Pipe for Gas/Oiled/Water/Construction. The OTR results for the EVOH32-1 (one layer of PA blend) and the control are statistically similar.
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On the other hand,Bending Shrapnel. In this case for cuts that are much longer than wider the package may not wrap the cut evenly allowing more fluid to exudate the beef tissue and rendering a loose appearance.
4. Conclusions
We concluded that film samples containing EVOH 32%Aluminium Foil Lids for Yogurt Cups Sealing% mol. Furthermore, the EVOH32-2,Box Food Vending Machine with Elevator/6+aPA blend, shows the lowest OTR values, supporting the positive roll played by the aPA in the blend to improve the gas and moisture barrier under high moisture.
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In summary, the results obtained under controlled conditions indicate that the nine layer films containing EVOH 32% mol of ethylene, ionomer and PA 66/6+aPA blend in its composition, and especially the structure with EVOH 32%Tri-Face Display Sign Billboard Board (BT-TF003),PCB Manufacturers Flex LED PCB Board, in addition to be chlorine free and not requiring the radiation crosslinking used in the production of films made with EVA, PVDC and PE.
The authors recognize that although the promising results obtained showing that the EVOH32-2 film structure might perform adequately to preserve fresh beef, in actual production, storage and transportation, a final conclusion would require to repeat this work in actual meat production lines and subjecting the packages to conventional transportation and storage conditions. Therefore, further studies must be carried out to evaluate the performance of such films in a large scale experiment.