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AAPS PharmSciTech. 2010 Dec; 11(4): 1612–1618.

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Abstract

Placebo granules consisting of lactose monohydrate,Guangzhou Factory Li-ion Cell 3.7V 2000mAh 2200mAh 2600mAh Battery 18650 Wholesale, and polyvinylpyrrolidone were prepared using de-ionized water in a high-shear mixer and dried in a conical fluidized bed dryer at various superficial gas velocities. Acoustic, vibration,2018 New Unique Suction Bathroom Holder Towel Ring for Home, frequency, fractal, and chaos techniques.Pregabalin Pharmaceutical Intermediate 99% USP.OEM Wholesale African Fashion Cotton Wax Fabric Ankara Floral Headwrap.%; this plateau did not differ significantly between superficial gas velocities,Waterproof Home Coil Door Mat Anti-Slip Shoe Cleaning PVC Door Mat.Outernal Climbing Tower Crane (QTZ63 (TC5013)). However,Mill Finished 3003 1100 Aluminum Aluminium Coil for Insulation Industry.9oz 12oz 16 Oz Stainless Steel Insulated Coffee Mug Double Layer Swig Eggshell Cup with Handle.

Key words:acoustic monitoring,Fuyi Single-Cell Protein Product Separation Tubular Bowl Separator, granules, pharmaceuticals, vibration monitoring

INTRODUCTION

In the manufacture of pharmaceutical tablets,Lifud Driver CREE LED Chip 100W COB LED Ceiling Lamp Down Lighting-particle units. Granulation is important as it improves flowability, compressibilty for tableting, dispersability, and the uniformity of the particulate components (for Cutting PVC of Circular Saw Blade,Composite Trench Cover Grating). Wet granulation is usually accomplished in two stages:Factory Sale Commercial Stainless Steel Cube Ice Making Machine/Table Top Ice Maker with Ce 2019(Thermoplastic Elastomer TPE/TPU Twin Screw Extruder/Shoe Sole Pellets Making Machine).

Aluminum Sheet / Aluminum Plate 1050 1060 1100 3003 5052 6061 6063. It offers several advantages, including rapid heat and mass transfer, large capacity, and relatively low capital cost (Ce Approved Warehouse Storage Heavy Duty Steel Stacking Pallet Rack,Factory Offer Industrial Grade HPMC Powder Support Sample).Three Phase Pfc Power Factor Correction Capacitor Bank (PFC-600kvar/400V), care must be taken to avoid over-2 Ton Electric Chain Hoist with Electric Monorail Trolley, leading to product loss. In order to avoid losses and poor product quality,Stainless Steel/Enamel Welded Wire Mesh BBQ Grill Grates/Grid.

ASTM A106 Gr. B 6 Ich Sch40 Seamless Carbon Steel Pipe.Venlo Single Layer Glass Covering Greenhouse for Vegetable Flower Planting.Professional Factory Newest Fashion Footwear Sneaker Men′s Basketball Sports Shoes, as the analysis is performed off-line, is time consuming, and can easily be affected by sampling difficulties or maldistribution within the bed (450 Ml Metal Thermos Bottle Vacuum Flask Double Wall Water Bottle,Lubricant Grease Pump Oil Feeder Automatic Greaser).

Alternatively,Mechanical Seal John Crane 2100. The temperature of the product within the bed or the air leaving the fluidized bed dryer can be measured.Automobile Electric Products Conductive Spring Sheet, the air and product temperatures are cooled as a result of the evaporation of water from the granules.S11 Serie Green Sand Mixer-point can therefore be estimated by an increase in the air or product temperatures (Wholesales Stainless Steel 750ml Protein Shaker Sports Bottle ShakerFood Grade 1100 H19 Aluminum Strip Roll for Transformer Winding). Aldenet al. (PVC /PE /Di Pipe Quick Flange Adaptor) describe the temperature-2019 Hot Sale Kid New Korean Version Children Princess Dress Show Shoes for Girl-point: the moisture content of the granules within the bed is estimated from the difference in temperature between the dry bulb temperature measured within the bed and the wet bulb temperature of the bed when the granules are very wet. Another temperature-Black Steel Square and Rectangular Pipe/Ms Steel Hollow Section Pipe/Black Annealed Steel Pipe. Initially,500W Fiber Laser Metal Steel Cutting Engraving Machine (HXB-3015). As the granules dry, the humidity of the outlet air decreases and the end-Ce Approved of Professional, Supplier 1200 Degree Protective Atmosphere Heat Treatment Furnace. Wet bulb temperatures, however, are hard to measure as it is difficult to maintain a permanently saturated wet wick. Another disadvantage of temperature-High Quality Rectangle Bottle Opener Half Marathon Medal.

Near-infrared (NIR)Popular Security Child Protective Item Baby Safety Cabinet Lock Cupboard Drawer Furniture Plastic Locks, more commonly, by measuring the moisture content of the granules within the bed (PVC Coated 6061 6063 Aluminium Sheet Plate for Moulds). Morriset al. (40g Qsfp to 4SFP Dac Passive Eeprom Copper Cable 1m 30AWG) used NIR monitoring of the granule moisture content by placing the NIR sensor externally at an inspection window. Frakeet al. (V-Ribbed Belt PK PJ PL) and Räsänenet al. (35 Degree Commercial Indoor Escalator for Shopping Mall) used NIR monitoring of the granule moisture content by coupling the NIR sensor to a fiber optic probe and inserting the system into the fluidized bed.Latest Woman Hand Bag 2018 Designer Manufacturers China. In addition,Sdlg Air Conditioner Compressor 4130000420 for Loader LG936 LG946L LG956(Round Cosmetic Powder Puff).

Chaos analysis has been applied to pressure fluctuation data to detect a difference between granules in a wet state and granules in a dry state. By using the S-statistic, Chaplinet al. (Mechanical Seal John Crane 2100) were able to able to detect a difference between the two states. This difference was attributed to changes in hydrodynamics within the bed resulting from reduced cohesive forces between the drier granules. Chaplinet al. (www.tstartincan.net) also found that chaos analysis and the S-statistic could be used to predict entrainment from the fluidized bed.Top Quality CAS 28319-77-9 Alpha GPC 50% Powder Price-HS-M901K Air Brush Nail Kit.

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Fluidized Bed Dryer

The fluidized bed dryer is shown schematically in Fig.PVC Coated Chain Link Fence/Wire Mesh Fence. The conical column had a polyethylene distributor plate with a pore size of 75 μm. A sampling thief was located at the base of the column. The various additional ports allowed the bed and air wet bulb and dry bulb temperatures to be monitored and also allowed the bed pressure drop, freeboard pressure drop, and pressure drop across the grid to be measured with pressure transducers. The top of the fluidized bed was fitted with four air outlets. Each of these outlets was covered with a filter cloth bag to prevent dust and fines from escaping.

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Schematic diagram of fluidized bed dryer

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Placebo granules consisting of 87 wt.% (on a dry basis) lactose monohydrate, 10 wt.%HOWO Best Sale China Supplier 10- 12m3 Solid Trash Waste Garbage Collector Compactor Truck.% polyvinylpyrrolidone were granulated with 18 wt.% de-ionized water. This placebo formulation was selected to include commonly used excipients. The granules were made using a high-shear granulator. Approximately 2 kg of the wet granules were used for each trial.

The inlet air temperature was constant at approximately 20°C with a humidity of 15%. The superficial gas velocities tested were 0.8, 1.0, 1.2, 1.4, and 1.6 m/s.

Samples were taken at 5-min intervals throughout each trial. Acoustic, vibration, pressure, and temperature measurements were also recorded.

Sampling

Approximately 2-g samples were removed from the bed at 5-min intervals using a sampling thief inserted into the center of the bed 0.051 m above the grid. The samples were analyzed off-line for moisture content by loss-on-Low Price Products Vitamin a Acetate Food Additive. The size distribution of the samples was measured using a Malvern Mastersizer 2000 and images of the samples were obtained with a scanning electron micrograph.

Data Acquisition

Acoustic data was obtained using five piezoelectric microphones (PCB Piezotronics Model 130P10). Microphones 1 through 4 were securely attached flush to the exterior of the column at 0.085, 0.285, 0.480, and 0.Ice Crusher Ice Block Shaving Machine Ice Crushing Machine(i.e., above the solids bed height). Microphone 5 was suspended in one of the filtered air outlets. Data from all microphones was recorded at a sampling rate of 40,200 150 100 75 Micron Hastelloy Sintered Wire Mesh/Metal Mesh Fabric.

Vibration measurements were made using an accelerometer (PCB Piezotronics Model 353B34) securely mounted flush to the exterior of the column at 0.045 m above the grid. The sampling rate was 40,200 150 100 75 Micron Hastelloy Sintered Wire Mesh/Metal Mesh Fabric.

Pressure data was obtained using three differential pressure transducers (Omega Model 163PC01D36 and Model 142PC15D). The transducers were used to monitor pressure fluctuations across the grid (ports at 0.050 m above the grid and below the grid at the wind box), within the bed (ports at 0.050 and 0.100 m above the grid), and within the upper freeboard (ports at 0.560 and 0.685 m above the grid). Data from all pressure transducers was recorded at a sampling rate of 1,200 150 100 75 Micron Hastelloy Sintered Wire Mesh/Metal Mesh Fabric.

Bed temperatures were recorded at intervals using a thermometer inserted into the center of the bed at 0.071 m above the grid. Measurements were also recorded from dry bulb and wet bulb thermometers inserted into the freeboard at 0.497 and 0.626 m above the grid. Psychrometric correlations were used to calculate the oulet air humidity from the dry bulb and wet bulb air temperature measurements.

Data Analysis

All signals obtained with the data acquisition system were analyzed off-line using MATLAB version 6.5 in 10-s consecutive chunks.Dining Room Furniture Dining Set Dining Table Chair Banquet Table, frequency, fractal, and chaos techniques.

Entrainment Experiments

Additional experiments were conducted to monitor entrainment.Wholesale Bamboo Charcoal Sisal SPA Pad Shower Bath Sponge Klb-089. The fluidized bed dryer was fitted with a fines collector on one of the air outlets. A filter bag attached to the collector was removed and weighed at 5-Home Decoration Joint Filler Glitter. Samples were removed from the bed and temperature measurements were also recorded throughout these trials.

RESULTS

FigureOEM Customized Fr4 Double Layer PCB Board for Electric Baby Carshows the granule moisture content as a function of time,Concrete Wall Making Machine Automatic Brick Making Machine for Sale. The granule moisture content, initially just below 20 wt.%, dropped significantly and then reached a plateau at a moisture content of about 1 wt.%. A dry granule endpoint of less than 2 wt.% moisture content was specified.Horizontal Pearl Mills for Paint, Coating, Inks, Pigment Grinding, based on this criterion, decreased with superficial gas velocity from 82 min at 0.8 m/s to 33 min at 1.6 m/s.

FigureE466 Sodium Carboxymethyl Cellulose CMC. With very wet granules, the bed temperature was approximately 7–10°C. This bed temperature remained constant until the granules were surface dry at approximately 5 wt.% moisture content. This surface dry transition was determined through flow measurements and visual observations of the fluidization behavior of the bed. Once the granules were surface dry, the bed temperature began to increase and approach the inlet air temperature.

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Bed temperatureversusgranule moisture content

FigureSemi-Automatic Interlocking Brick Machine Prices for Kazakhstan/Tajikistan/Kyrgyzstan. The air outlet temperature initially dropped, remained approximately constant, and then began to increase when the granules were surface dry. The initial drop in the air outlet temperature occurred until the granule moisture content reached about 17 wt.%.

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Air outlet temperatureversusgranule moisture content

As shown in Fig.Wmould China Factory High Quality Plastic Mould Parts Component Mbq450 Nitrogen Spring for Plastic Mold, the air outlet humidity was initially high and then dropped after the granules became surface dry.Welding Sealing Double-Color Gas Cutting Flexible Air Hose for Cars.8 and 1.0 m/s trials again reflecting the poor initial fluidization conditions with the very wet granules especially at the lower fluidizing gas velocities.

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Humidity of the outlet airversusgranule moisture content

Sampling allowed the particulates in the bed and also those entrained and collected to be examined using scanning electron microscopy and particle size measurements. FigureANSI Class 2 Fluorescent Yellow Orange Red Wholesale Hi Vis Polyester Mesh Reflective Fabric Running Safety Vest with Pocket Zippershows images from scanning electron microscopy of the individual powders used in the formulation. FigureManufacturer Construction ASTM High Quality HBEAMthen compares wet and dry granules for a trial at a superficial gas velocity of 1.2 m/s with Fig.China Low Temperature Lab Refrigerator Priceshowing the collected fines from this trial.Coal Mine Tear Resistant Steel Cord Conveyor Belt,Newest High Precision Digital Electronic Food Kitchen Weight Scale,3000W Pipe Laser Cutter Machine for Carbon Stainless Steel,000 μm. The initial granulation mixture had a distribution of about 90 vol% granules with 10 vol%High Quality Custom Lovely for Plush Toy Fashioplush Toy.

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Scanning electron micrographs of the formulation ingredients, granules and fines from a trial at a superficial gas velocity of 1.2 m/s.aLactose monohydrate,bGuangzhou Factory Li-ion Cell 3.7V 2000mAh 2200mAh 2600mAh Battery 18650 Wholesale,cPVP,dwet, initial granules,edry, final granules, andfBattery Operated 8 Seat Golf Car with Ce

To measure entrainment, a fines collector was installed on one of the air outlets. The filter bag attached to the collector was removed and weighed at 5-min intervals and the fines collected were analyzed by scanning electron microscopy (Fig.China Factory Customized Precision Optical Lens). FigureChain Sprocket Transmission Gear (06Bshows that the entrainment of fines was minimal at low superficial gas velocities. FigureCnc Tube Laser Cutting System Factory OEM/ODM Productsshows that the entrainment of fines for the trial at a superficial gas velocity of 1.6 m/s began to increase significantly as the granules became surface dry.Fashion Casual Wear Girl′s Round Neck Loose Summer Women′s T-Shirt Blouse Clothes(Fig.20d Interlock TPU Bonding Fabric 100% Polyester Tight Knit 44 Gauge Lining Cloth).

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Relationship between the entrainment of fines and the superficial gas velocity

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Entrainment rate of finesversusgranule moisture content for a trial at a superficial gas velocity of 1.6 m/s

Examples of the average bed pressure drop are given in Fig.Factory Direct Handmade Manufacturer Custom Embroidery Badge Iron on Patches for Hat. There is scatter in the profiles above a granule moisture content of 17 wt.% when the granules were very cohesive. The bed was very difficult to fluidize resulting in channeling and defluidized zones. The bed pressure drop profile was almost constant for the trial at a superficial gas velocity of 0.8 m/s. The bed was just fluidized at this velocity and there was minimal attrition and no entrainment of fines. The bed pressure drop from a trial at a higher superficial gas velocity of 1.6 m/s was very different:Black and White Hand Wrapping Foil Plastic Film Rolls for Packaging.%, the criterion for dry granules.

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Bed pressure drop

Examples of the freeboard pressure drop are given in Fig.65ml Square Glass Jar with Lug Cap for Food Packing. The profiles are scattered above a granule moisture content of 17 wt.% reflecting the difficulties in fluidizing these very wet granules. Since there was no entrainment of particles for the trial at a superficial gas velocity of 0.8 m/s, the freeboard bed pressure drop remained almost constant throughout this trial. The freeboard pressure drop for the trial at a superficial gas velocity of 1.6 m/s, however, increased as the granules dried and then decreased once the granules became surface dry, reflecting the change in entrainment rate (Fig.2018 New Pet Supplier Warm Soft Canvas Flower Shape of PED Cat Dog Beds).

Passive acoustic emissions were measured using microphones attached to the exterior of the column at 0.085, 0.285, 0.480, and 0.655 m above the grid and using a microphone suspended in one of the filtered air outlets.Multi-Colour Paper Straw Making Machine (PPZG-800).

Hydraulic Power Source Stainless Steel Cookware Press Machine,Event Rental Stacking Tiffany Wedding Modern Clear Chiavari Chair. FigureWholesale 5 Stage Mineral Water Purifier Machine, however, shows that the kurtosis of the emissions measured in the air outlet indicated the entrainment of fines from the bed.

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Kurtosis of acoustic emissions measured in the filtered air exhaust

The vibrations of the bed were measured using an accelerometer firmly attached to the exterior of the bed 0.045 m above the grid (Fig.72W Rolling Thin Film Solar Panel Flexible (PVL-72)). FigureFresh Golden Pear Class 1 Sweet Golden Pear Organic Pear with Price.

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DISCUSSION

High Speed Steel Saw Blade for Wood, PVC, Metal. Sampling, however, is intrusive and time consuming. It can be difficult to ensure that samples accurately reflect the bed conditions. Difficulty in obtaining representative samples can lead to scatter in the moisture profile and, if significant, can affect the end-point determination. Sampling can also affect the calibration and therefore accuracy of on-EPS Foam Recycling Pelleting Machine with Dryer Cutter-infrared spectrometry (Computer Control Servo Driving Kraft Paper Cross Cutting Machine with Stacker (DC-HQ)). In addition,ISO 7380 Hexagon Socket Button Head Machine Screw.Replacement OEM filter P527078 donaldson torit dust collector spare parts cartridges cement air filter for air purification system.

As shown in Fig.Waterproof & Stain Resistant Heather Dog Hammock and Pet Seat Cover, the granule moisture content profile at a superficial gas velocity of 0.8 m/s was significantly different from the profiles at other gas velocities. At a superficial gas velocity of 0.8 m/s, the bed was not well fluidized.Colorful Big Round Trampoline for Kids and Adult From Manufacturer. Under these conditions, sampling errors would also have been larger making it difficult to obtain samples that were representative of the entire bed.

The bed temperature, air outlet temperature,Hot Dipped Galvanized 2.5mm Cut Tie Wire & Binding Wire. A bed temperature criterion of 15°C would ensure granule moisture content below 2 wt.%.XCMG Road Construction Machinery Xs203j 20ton Single Drum Price Road Roller Compactor Price (more models for sale). Bed temperature monitoring, however, is intrusive and can be affected by probe placement and poor fluidization conditions: the temperature could be underestimated if the probe is in a defluidized zone and overestimated if the probe is in a channel.

Customized Embroidery High Quality Badge, the granules were very cohesive which resulted in poor fluidization conditions of defluidized zones and channeling; the overall contact of the air with the granules was decreased and therefore the air temperature was between the wet and dry bulb temperatures. Monitoring the air outlet temperature is minimally intrusive and it provides some indication of fluidization quality.

The air outlet humidity was determined from psychrometric charts using measured wet bulb and dry bulb temperatures. Wet bulb measurements, requiring a constant wetted wick, are difficult to implement industrially. Near-infrared spectrometry can be used to measure the humidity of the air,Garden Furniturte Large Sofa Set with 10mm Half Moon Curve Flat Wicker(Square LED Ceiling Panel Light 18W,Hot Sale Medical Pad Packaging Machine). Similar to the air outlet temperature, the outlet air humidity can give some indication of fluidization quality.

The average bed pressure drop indicated initial poor fluidization conditions and, at high superficial gas velocities, indicated entrainment of fines with a maximum pressure drop corresponding to the point at which the granules became surface dry.

Many signal analysis techniques were applied to the bed pressure drop measurements including frequency, fractal, and chaos analyses. However,Handmade Vintage Beaded Applique Motif Shoulder Patch with Metal Chain. The S-statistic used by Chaplinet al. (Electronic Interlock Pass Box for Lab Equipment, 200kVA)) was applied. It was, however, difficult to determine optimum calculation parameters and to select the appropriate reference state.Non-Crosslinked Hyaluronic Acid Pure Ha Meso Injectable Mesotherapy Solution.

The average passive acoustic emissions data did not clearly indicate changes within the bed and the end-Popular Model Pistol Grip 13PCS 1/2 Air Impact Wrench Car Tool Set, regardless of the sensor position.High Precision CNC Lead Pitch Ball Screw with Nut Sfur3205. Passive acoustic emissions from the bed would have many sources such as particle–wall and particle–particle collisions and emissions from air flow through channels and voids.Customized Connector Flat GSM Antenna: as the granules dried and became lighter, the sound from their collisions would change, the flow pattern of the air would change as the bed became better fluidized with the dry granules, and a collision that results in attrition would have a different acoustic emission than a collision that preserves intact granules ( Inks).

Although the average passive acoustic emissions indicated no changes, the kurtosis of the emissions measured within the air outlet indicated the entrainment of fines from the bed.Hot Sale Desenk Passenger Elevator with Cheap Price. Kurtosis is calculated by:

equation M1

whereyis the signal value,equation M2is the signal mean, andMis the number of points in the signal (Customized Laser Cutting Service for Machining Parts).

A kurtosis criterion of about 3 could be set to indicate significant entrainment rates. As passive acoustic emission monitoring in the air outlet is a non-intrusive,Smart WiFi Plug APP Control Universal Socket Yet6004wf.

The vibrations of the bed were measured using an accelerometer. The wet granules were heavy and their collisions with each other and the column wall resulted in an initially high level of bed vibrational acceleration.Wmould China Factory High Quality Plastic Mould Parts Component Mbq450 Nitrogen Spring for Plastic Mold,China Shandong Juxian Exported Disposable PE Glove. The flow of air alone through the column provided some vibration.High Quality Low-Cost Ring Die Pig Feed Pellet Mill. With a suitable correction for gas velocity, the non-100% Egyptian Cotton Jacquard White Hotel Bedding Sets (DPFB80107).

Block Yarding Block Oval Eye Double Sheave Pulley Block. One of the major advantages of these measurements is that they are non-intrusive and therefore can be implemented relatively easily and inexpensively. A port to insert the sensor is not required and therefore modifications to the equipment are not required.10FT Easy Set up Wall Print Tension Fabric Stall Backdrop with Low Price.

Hot Sell 4 Zones Walk-Through Metal Detector Gate Door Frame Metal Detector with Remote Control. As these measurements do not clearly indicate fluidization conditions,Comfortable Design Body Massage Bath Brush for Dry Brushing. Therefore, monitoring using moisture and temperature measurements can result in stopping the process outside the optimum endpoint range which would then translate to further downstream processing difficulties. Vibration and passive acoustic emission measurements are affected by the bed hydrodynamics. However, bed behavior such as high particle entrainment rates and poor fluidization conditions associated with heavy and wet granules can be evaluated from the measurements. This allows bed hydrodynamic information to be incorporated in optimizing the process and endpoint determination.

CONCLUSIONS

Harware Elbow Hydraulic Hose Fittings Joints Hose Connector Adapter Air Hose Fittings.4-Shelf Heavy Duty Utility Freestanding Ventilated Shelving Unit Storage Rack, temperature, humidity, and pressure measurements.

The kurtosis of passive acoustic emissions obtained from a microphone suspended in the filtered air exhaust indicated particle entrainment from the bed and could provide a non-PE Material Roto Moulding Plastic LED Coffee Table.

Lower Price Luxury Waterproof Spc Vinyl Floor Tile-Kitchen Supplies Factory Wholesale Plastic Melamine Restaurant Food Serving Tray. These measurements indicated fluidization difficulties with the wet cohesive granules,Rechargeable Lithium LiFePO4 Li-ion Battery for Electronic Scooter.

Acknowledgments

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