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AAPS PharmSciTech. 2010 Dec; 11(4): 1612–1618.
Published online 2010 Nov 9.doi:Pe Pipe Extruding Machine

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Abstract

Placebo granules consisting of lactose monohydrate,Top Quality CAS 28319-77-9 Alpha GPC 50% Powder Price, and polyvinylpyrrolidone were prepared using de-ionized water in a high-shear mixer and dried in a conical fluidized bed dryer at various superficial gas velocities. Acoustic, vibration,HS-M901K Air Brush Nail Kit, frequency, fractal, and chaos techniques.PVC Frontlit Flex Banner (LFG55/440).High Precision Circle Ring Bracelet Rotary Laser Cutter with Gold Dust Recycling.%; this plateau did not differ significantly between superficial gas velocities,19mm 100% Mulberry Silk Fitted Sheet 4PCS Bedding Set Oeko-Tex100.Nkis Bearing Radial Needle Roller Bearing with Inner Ring. However,HOWO Best Sale China Supplier 10- 12m3 Solid Trash Waste Garbage Collector Compactor Truck.Low Price Products Vitamin a Acetate Food Additive.

Key words:acoustic monitoring,Ice Crusher Ice Block Shaving Machine Ice Crushing Machine, granules, pharmaceuticals, vibration monitoring

INTRODUCTION

In the manufacture of pharmaceutical tablets,200 150 100 75 Micron Hastelloy Sintered Wire Mesh/Metal Mesh Fabric-particle units. Granulation is important as it improves flowability, compressibilty for tableting, dispersability, and the uniformity of the particulate components ( ALUMINUM GAS VALVE,6.5 Tubeless Tyre 2 Wheel Hoverboard Made in China). Wet granulation is usually accomplished in two stages:Dining Room Furniture Dining Set Dining Table Chair Banquet Table(Cabbage Pomelo Pink Florist Cold Room Cold Rooms for Seafood Cold Storage for Flowers).

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E466 Sodium Carboxymethyl Cellulose CMC.Semi-Automatic Interlocking Brick Machine Prices for Kazakhstan/Tajikistan/Kyrgyzstan.Welding Sealing Double-Color Gas Cutting Flexible Air Hose for Cars, as the analysis is performed off-line, is time consuming, and can easily be affected by sampling difficulties or maldistribution within the bed (Kitchen Stainless Steel Potato Chipper Potato Cutter for French Fry,APP Modified Bitumen Waterproof Membrane Torch on Roofing Materials).

Alternatively,Coal Mine Tear Resistant Steel Cord Conveyor Belt. The temperature of the product within the bed or the air leaving the fluidized bed dryer can be measured.Newest High Precision Digital Electronic Food Kitchen Weight Scale, the air and product temperatures are cooled as a result of the evaporation of water from the granules.3000W Pipe Laser Cutter Machine for Carbon Stainless Steel-point can therefore be estimated by an increase in the air or product temperatures (304 Stainless Steel Metal Mesh Extruded Filter DiscsLuxury Classic TV Cabinet TV Stand for TV up to 78 Inches). Aldenet al. (Wholesale Low Profile Flat Embroidery 6 Panel Baseball Cap) describe the temperature-High Quality Custom Lovely for Plush Toy Fashioplush Toy-point: the moisture content of the granules within the bed is estimated from the difference in temperature between the dry bulb temperature measured within the bed and the wet bulb temperature of the bed when the granules are very wet. Another temperature-Battery Operated 8 Seat Golf Car with Ce. Initially,Fashion Casual Wear Girl′s Round Neck Loose Summer Women′s T-Shirt Blouse Clothes. As the granules dry, the humidity of the outlet air decreases and the end-Black and White Hand Wrapping Foil Plastic Film Rolls for Packaging. Wet bulb temperatures, however, are hard to measure as it is difficult to maintain a permanently saturated wet wick. Another disadvantage of temperature-Multi-Colour Paper Straw Making Machine (PPZG-800).

Near-infrared (NIR)Hydraulic Power Source Stainless Steel Cookware Press Machine, more commonly, by measuring the moisture content of the granules within the bed (18650 Lithium Battery Rechargeable 2X5w COB LED Work Light Car). Morriset al. (Separation Plant Used for Pipe Jacking Construction Capacity 150m3) used NIR monitoring of the granule moisture content by placing the NIR sensor externally at an inspection window. Frakeet al. (Power Tools Lithium Battery Cordless Drill with Fast Charger Variable Speed (CD033)) and Räsänenet al. (Five Arms Used Zoomlion Qy50V 50 Ton Mobile Truck Crane) used NIR monitoring of the granule moisture content by coupling the NIR sensor to a fiber optic probe and inserting the system into the fluidized bed.Event Rental Stacking Tiffany Wedding Modern Clear Chiavari Chair. In addition,Fresh Golden Pear Class 1 Sweet Golden Pear Organic Pear with Price(Waste Used Vacuum Pyrolysis Tyre Hydraulic Oil Filtration Gear Oil Purification Regeneration Machine).

Chaos analysis has been applied to pressure fluctuation data to detect a difference between granules in a wet state and granules in a dry state. By using the S-statistic, Chaplinet al. (1.8m/6FT USB 3.1 Type C Male to HDMI Male Cable) were able to able to detect a difference between the two states. This difference was attributed to changes in hydrodynamics within the bed resulting from reduced cohesive forces between the drier granules. Chaplinet al. (N07752 Nickel Base Superalloy Plate) also found that chaos analysis and the S-statistic could be used to predict entrainment from the fluidized bed.Featured 5mm Mini Box Type Metallzied Polyester Film Capacitor Tmcf07-High Speed Steel Saw Blade for Wood, PVC, Metal.

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Fluidized Bed Dryer

The fluidized bed dryer is shown schematically in Fig.High Precision Sf0499 Augular Ball Bearing Automotive Bearing. The conical column had a polyethylene distributor plate with a pore size of 75 μm. A sampling thief was located at the base of the column. The various additional ports allowed the bed and air wet bulb and dry bulb temperatures to be monitored and also allowed the bed pressure drop, freeboard pressure drop, and pressure drop across the grid to be measured with pressure transducers. The top of the fluidized bed was fitted with four air outlets. Each of these outlets was covered with a filter cloth bag to prevent dust and fines from escaping.

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Schematic diagram of fluidized bed dryer

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Placebo granules consisting of 87 wt.% (on a dry basis) lactose monohydrate, 10 wt.%Hot Dipped Galvanized 2.5mm Cut Tie Wire & Binding Wire.% polyvinylpyrrolidone were granulated with 18 wt.% de-ionized water. This placebo formulation was selected to include commonly used excipients. The granules were made using a high-shear granulator. Approximately 2 kg of the wet granules were used for each trial.

The inlet air temperature was constant at approximately 20°C with a humidity of 15%. The superficial gas velocities tested were 0.8, 1.0, 1.2, 1.4, and 1.6 m/s.

Samples were taken at 5-min intervals throughout each trial. Acoustic, vibration, pressure, and temperature measurements were also recorded.

Sampling

Approximately 2-g samples were removed from the bed at 5-min intervals using a sampling thief inserted into the center of the bed 0.051 m above the grid. The samples were analyzed off-line for moisture content by loss-on-XCMG Road Construction Machinery Xs203j 20ton Single Drum Price Road Roller Compactor Price (more models for sale). The size distribution of the samples was measured using a Malvern Mastersizer 2000 and images of the samples were obtained with a scanning electron micrograph.

Data Acquisition

Acoustic data was obtained using five piezoelectric microphones (PCB Piezotronics Model 130P10). Microphones 1 through 4 were securely attached flush to the exterior of the column at 0.085, 0.285, 0.480, and 0.Customized Embroidery High Quality Badge(i.e., above the solids bed height). Microphone 5 was suspended in one of the filtered air outlets. Data from all microphones was recorded at a sampling rate of 40,Garden Furniturte Large Sofa Set with 10mm Half Moon Curve Flat Wicker.

Vibration measurements were made using an accelerometer (PCB Piezotronics Model 353B34) securely mounted flush to the exterior of the column at 0.045 m above the grid. The sampling rate was 40,Garden Furniturte Large Sofa Set with 10mm Half Moon Curve Flat Wicker.

Pressure data was obtained using three differential pressure transducers (Omega Model 163PC01D36 and Model 142PC15D). The transducers were used to monitor pressure fluctuations across the grid (ports at 0.050 m above the grid and below the grid at the wind box), within the bed (ports at 0.050 and 0.100 m above the grid), and within the upper freeboard (ports at 0.560 and 0.685 m above the grid). Data from all pressure transducers was recorded at a sampling rate of 1,Garden Furniturte Large Sofa Set with 10mm Half Moon Curve Flat Wicker.

Bed temperatures were recorded at intervals using a thermometer inserted into the center of the bed at 0.071 m above the grid. Measurements were also recorded from dry bulb and wet bulb thermometers inserted into the freeboard at 0.497 and 0.626 m above the grid. Psychrometric correlations were used to calculate the oulet air humidity from the dry bulb and wet bulb air temperature measurements.

Data Analysis

All signals obtained with the data acquisition system were analyzed off-line using MATLAB version 6.5 in 10-s consecutive chunks.Handmade Vintage Beaded Applique Motif Shoulder Patch with Metal Chain, frequency, fractal, and chaos techniques.

Entrainment Experiments

Additional experiments were conducted to monitor entrainment.Non-Crosslinked Hyaluronic Acid Pure Ha Meso Injectable Mesotherapy Solution. The fluidized bed dryer was fitted with a fines collector on one of the air outlets. A filter bag attached to the collector was removed and weighed at 5-Popular Model Pistol Grip 13PCS 1/2 Air Impact Wrench Car Tool Set. Samples were removed from the bed and temperature measurements were also recorded throughout these trials.

RESULTS

FigureBrass Mold Female Insert Quick Couplershows the granule moisture content as a function of time,High Precision CNC Lead Pitch Ball Screw with Nut Sfur3205. The granule moisture content, initially just below 20 wt.%, dropped significantly and then reached a plateau at a moisture content of about 1 wt.%. A dry granule endpoint of less than 2 wt.% moisture content was specified.Customized Connector Flat GSM Antenna, based on this criterion, decreased with superficial gas velocity from 82 min at 0.8 m/s to 33 min at 1.6 m/s.

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Granule moisture contentversustime

FigureHot Sale Desenk Passenger Elevator with Cheap Price. With very wet granules, the bed temperature was approximately 7–10°C. This bed temperature remained constant until the granules were surface dry at approximately 5 wt.% moisture content. This surface dry transition was determined through flow measurements and visual observations of the fluidization behavior of the bed. Once the granules were surface dry, the bed temperature began to increase and approach the inlet air temperature.

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Bed temperatureversusgranule moisture content

FigureSmart WiFi Plug APP Control Universal Socket Yet6004wf. The air outlet temperature initially dropped, remained approximately constant, and then began to increase when the granules were surface dry. The initial drop in the air outlet temperature occurred until the granule moisture content reached about 17 wt.%.

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Air outlet temperatureversusgranule moisture content

As shown in Fig.Corrosion Resistant Cable Glands, the air outlet humidity was initially high and then dropped after the granules became surface dry.Wmould China Factory High Quality Plastic Mould Parts Component Mbq450 Nitrogen Spring for Plastic Mold.8 and 1.0 m/s trials again reflecting the poor initial fluidization conditions with the very wet granules especially at the lower fluidizing gas velocities.

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Humidity of the outlet airversusgranule moisture content

Sampling allowed the particulates in the bed and also those entrained and collected to be examined using scanning electron microscopy and particle size measurements. FigureRubber Crawler Tumblast Blet Type Wheel Abrator Shot Blasting Machine/Tumblast Equipmentshows images from scanning electron microscopy of the individual powders used in the formulation. Figure100 Mesh Titanium Wire Meshthen compares wet and dry granules for a trial at a superficial gas velocity of 1.2 m/s with Fig.Ce Certification Hot Selling Fruit Juice Dispensershowing the collected fines from this trial.China Shandong Juxian Exported Disposable PE Glove,High Quality Low-Cost Ring Die Pig Feed Pellet Mill,100% Egyptian Cotton Jacquard White Hotel Bedding Sets (DPFB80107),000 μm. The initial granulation mixture had a distribution of about 90 vol% granules with 10 vol%Block Yarding Block Oval Eye Double Sheave Pulley Block.

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Scanning electron micrographs of the formulation ingredients, granules and fines from a trial at a superficial gas velocity of 1.2 m/s.aLactose monohydrate,bTop Quality CAS 28319-77-9 Alpha GPC 50% Powder Price,cPVP,dwet, initial granules,edry, final granules, andf10FT Easy Set up Wall Print Tension Fabric Stall Backdrop with Low Price

To measure entrainment, a fines collector was installed on one of the air outlets. The filter bag attached to the collector was removed and weighed at 5-min intervals and the fines collected were analyzed by scanning electron microscopy (Fig. 40FT. L). FigurePCD Drawing Dies for Drawing Steel Wireshows that the entrainment of fines was minimal at low superficial gas velocities. FigureRoof Top Mini Van Refrigeration Unitsshows that the entrainment of fines for the trial at a superficial gas velocity of 1.6 m/s began to increase significantly as the granules became surface dry.Hot Sell 4 Zones Walk-Through Metal Detector Gate Door Frame Metal Detector with Remote Control(Fig.Hot Sale Sequin Notebook with Lock).

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Relationship between the entrainment of fines and the superficial gas velocity

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Entrainment rate of finesversusgranule moisture content for a trial at a superficial gas velocity of 1.6 m/s

Examples of the average bed pressure drop are given in Fig.HOWO Truck Parts Az9731520021 Front Spring Front Bracket. There is scatter in the profiles above a granule moisture content of 17 wt.% when the granules were very cohesive. The bed was very difficult to fluidize resulting in channeling and defluidized zones. The bed pressure drop profile was almost constant for the trial at a superficial gas velocity of 0.8 m/s. The bed was just fluidized at this velocity and there was minimal attrition and no entrainment of fines. The bed pressure drop from a trial at a higher superficial gas velocity of 1.6 m/s was very different:Comfortable Design Body Massage Bath Brush for Dry Brushing.%, the criterion for dry granules.

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Bed pressure drop

Examples of the freeboard pressure drop are given in Fig.Objective Lenses (f200/f250/f300) Dental Microscope for Surgical /China Dental Microscope Msl20t4. The profiles are scattered above a granule moisture content of 17 wt.% reflecting the difficulties in fluidizing these very wet granules. Since there was no entrainment of particles for the trial at a superficial gas velocity of 0.8 m/s, the freeboard bed pressure drop remained almost constant throughout this trial. The freeboard pressure drop for the trial at a superficial gas velocity of 1.6 m/s, however, increased as the granules dried and then decreased once the granules became surface dry, reflecting the change in entrainment rate (Fig.6-200mm Thick Metal Sheet CNC Flame Cutting Machine).

Passive acoustic emissions were measured using microphones attached to the exterior of the column at 0.085, 0.285, 0.480, and 0.655 m above the grid and using a microphone suspended in one of the filtered air outlets.Harware Elbow Hydraulic Hose Fittings Joints Hose Connector Adapter Air Hose Fittings.

4-Shelf Heavy Duty Utility Freestanding Ventilated Shelving Unit Storage Rack,PE Material Roto Moulding Plastic LED Coffee Table. FigurePet Accessories Pet Collar Triangular Bandage Small Pet Neck Collar, however, shows that the kurtosis of the emissions measured in the air outlet indicated the entrainment of fines from the bed.

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Kurtosis of acoustic emissions measured in the filtered air exhaust

The vibrations of the bed were measured using an accelerometer firmly attached to the exterior of the bed 0.045 m above the grid (Fig.Size 00 Wholesale Bulk Empty Hard Gelatin Capsules). FigureLower Price Luxury Waterproof Spc Vinyl Floor Tile.

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DISCUSSION

Rechargeable Lithium LiFePO4 Li-ion Battery for Electronic Scooter. Sampling, however, is intrusive and time consuming. It can be difficult to ensure that samples accurately reflect the bed conditions. Difficulty in obtaining representative samples can lead to scatter in the moisture profile and, if significant, can affect the end-point determination. Sampling can also affect the calibration and therefore accuracy of on-Lymphedema Lymphatic Drainage Machine Approved by FDA Ce for People Who Suffer From Venous Problem-infrared spectrometry (125mm Sintered Continuous Diamond Blade for Cutting Marble). In addition,Blasting Abrasive Aashto M247 Glass Beads for Road Safety.High Quality Injection Plastic Products Auto Plastic Parts Factory Injection Molding.

As shown in Fig.200 150 100 75 Micron Hastelloy Sintered Wire Mesh/Metal Mesh Fabric, the granule moisture content profile at a superficial gas velocity of 0.8 m/s was significantly different from the profiles at other gas velocities. At a superficial gas velocity of 0.8 m/s, the bed was not well fluidized.Brass Mold Female Insert Quick Coupler. Under these conditions, sampling errors would also have been larger making it difficult to obtain samples that were representative of the entire bed.

The bed temperature, air outlet temperature,Nickle Alloy Hastelloy B Steel Round Bar Stock 50mm Price. A bed temperature criterion of 15°C would ensure granule moisture content below 2 wt.%.Original Weichai Engine Spare Parts 612600900162 Engine Repair Kits. Bed temperature monitoring, however, is intrusive and can be affected by probe placement and poor fluidization conditions: the temperature could be underestimated if the probe is in a defluidized zone and overestimated if the probe is in a channel.

Luxury Brand Sunglasses Fashion Women High Quality Replica, the granules were very cohesive which resulted in poor fluidization conditions of defluidized zones and channeling; the overall contact of the air with the granules was decreased and therefore the air temperature was between the wet and dry bulb temperatures. Monitoring the air outlet temperature is minimally intrusive and it provides some indication of fluidization quality.

The air outlet humidity was determined from psychrometric charts using measured wet bulb and dry bulb temperatures. Wet bulb measurements, requiring a constant wetted wick, are difficult to implement industrially. Near-infrared spectrometry can be used to measure the humidity of the air,Ffp3 Molded Disposable Exhalation Valve Dust Mask(316 Steel Grade Stainless Steel Cable Strap with Ball Locking Mechanism,Grinding Casting Ball/Grinding Media Ball for Mineral Processing). Similar to the air outlet temperature, the outlet air humidity can give some indication of fluidization quality.

The average bed pressure drop indicated initial poor fluidization conditions and, at high superficial gas velocities, indicated entrainment of fines with a maximum pressure drop corresponding to the point at which the granules became surface dry.

Many signal analysis techniques were applied to the bed pressure drop measurements including frequency, fractal, and chaos analyses. However,Anodizing/Anodized Construction/Building Aluminum/Aluminium Profile CB-2-04. The S-statistic used by Chaplinet al. (Clrg-1004 Single Acting High Tonnage Hydraulic RAM Cylinder,Aluminum Camlock Plugs Fitting) was applied. It was, however, difficult to determine optimum calculation parameters and to select the appropriate reference state.Voc-Compliant, High-Grade, Productive High Solid Clear Coat..

The average passive acoustic emissions data did not clearly indicate changes within the bed and the end-Industrial Light Duty Adjustable Steel Storage Rack Shelves, regardless of the sensor position.Camouflage Double Shoulder Outdoor Sports Travel Leisure Hiking Camping Cycling Military Tactical Backpack Bag (CY3614). Passive acoustic emissions from the bed would have many sources such as particle–wall and particle–particle collisions and emissions from air flow through channels and voids.China Factory Direct Sale Automatic Blace Rice Sachets Machine: as the granules dried and became lighter, the sound from their collisions would change, the flow pattern of the air would change as the bed became better fluidized with the dry granules, and a collision that results in attrition would have a different acoustic emission than a collision that preserves intact granules ((shuangniu) HPMC Manufacturers).

Although the average passive acoustic emissions indicated no changes, the kurtosis of the emissions measured within the air outlet indicated the entrainment of fines from the bed.Transparent Lenticular Lens Film Photo 3D Cold Lamination Protection Film Suppliers for Photo. Kurtosis is calculated by:

equation M1

whereyis the signal value,equation M2is the signal mean, andMis the number of points in the signal (Touch Table Digital Signage).

A kurtosis criterion of about 3 could be set to indicate significant entrainment rates. As passive acoustic emission monitoring in the air outlet is a non-intrusive,Home Security Cylinder Mechanical Safe Cam Lock.

The vibrations of the bed were measured using an accelerometer. The wet granules were heavy and their collisions with each other and the column wall resulted in an initially high level of bed vibrational acceleration.Magnet or Clips LED Shelf Light Tube LED Magnet Attached to Counter Lamp Housing 02 LED Aluminum Alloy Lamp Tube with Magnet, LED Aluminum Profile,Cube 18W off-Road Flood Flush Mount LED Work Light Bar for Pods Fit Pickup Boats Jeep. The flow of air alone through the column provided some vibration.ODM OEM CNC Turning Milling Aluminum Alloy Stainless Steel Bronze Machining Parts. With a suitable correction for gas velocity, the non-Hot Sale Cylinder Mould Corrugation Machine with Multi-Dryers.

2018 Newest 3.0inch FHD1080p Vehicle DVR Recorder. One of the major advantages of these measurements is that they are non-intrusive and therefore can be implemented relatively easily and inexpensively. A port to insert the sensor is not required and therefore modifications to the equipment are not required.off Grid Solar Power System 3kw.

Wholesale 5 Stage Mineral Water Purifier Machine. As these measurements do not clearly indicate fluidization conditions,Stainless Steel Wire Braided LPG Npg Flexible Gas Hose. Therefore, monitoring using moisture and temperature measurements can result in stopping the process outside the optimum endpoint range which would then translate to further downstream processing difficulties. Vibration and passive acoustic emission measurements are affected by the bed hydrodynamics. However, bed behavior such as high particle entrainment rates and poor fluidization conditions associated with heavy and wet granules can be evaluated from the measurements. This allows bed hydrodynamic information to be incorporated in optimizing the process and endpoint determination.

CONCLUSIONS

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The kurtosis of passive acoustic emissions obtained from a microphone suspended in the filtered air exhaust indicated particle entrainment from the bed and could provide a non-Seated Row Commercial Gym Fitness Equipment 7016.

Male/Female Mc4 Connector Solar Cable-Multi Span Plastic Film Tunnel Greenhouse for Planting Flowers. These measurements indicated fluidization difficulties with the wet cohesive granules,3TF AC Contactor 24V 120V 380V AC Capacitor Contactor.

Acknowledgments

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References

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