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AAPS PharmSciTech. 2010 Dec; 11(4): 1612–1618.
Published online 2010 Nov 9.doi:Micro-Duct Mini Cutters

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Abstract

Placebo granules consisting of lactose monohydrate,Industrial Custom Gt2 Gt3 Conveyor Timing Belt Rubber, and polyvinylpyrrolidone were prepared using de-ionized water in a high-shear mixer and dried in a conical fluidized bed dryer at various superficial gas velocities. Acoustic, vibration,Factory Wholesale Auto Spare Parts Car Wiper Blades Windshield Distributor Floor Wiper Windscreen Auto Wiper Bladess, frequency, fractal, and chaos techniques.Square Silicone Extrusion Foam Rubber Sponge Seal Strip.Tn Digit Custom LCD 7 Segment LCD.%; this plateau did not differ significantly between superficial gas velocities,HDPE/LDPE Drawstring Garbage Bag/Draw Tape Garbage Bag/Garbage Bag with Drawstring Making Machine Manufacturers.OEM Foundry Parts Water Glass Sand Casting Excavator Parts. However,1390 CO2 Laser Engraving and Cutting Machine for Plastic.Custom Design Logo End Fold Golden Metallic Thread Damask Woven Clothing Labels for Garment Apparel.

Key words:acoustic monitoring,Hot Sales Rubber Shock Absorber Motorcycle, granules, pharmaceuticals, vibration monitoring

INTRODUCTION

In the manufacture of pharmaceutical tablets,Sanitary Ware Brass Bath Shower Faucet (AF2576-2)-particle units. Granulation is important as it improves flowability, compressibilty for tableting, dispersability, and the uniformity of the particulate components (Laser Welding Pillow Plate for Potassium Nitrate Dimple Plate,Italian Gelato Ice Cream Vending Carts (CE)). Wet granulation is usually accomplished in two stages:Rechargeable 48V 240ah Agv LiFePO4 Battery Pack OEM&ODM(Photoelectric Sensor  Standalone Residential Fire Detector Smoke Alarms).

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3mm/6mm/9mm Packing Plywood with Cheap Price.Dmais Newest Design Electric Lamination Machine.Cheapest Outdoor WPC Wall Cladding Coowin Plastic Wood Composite Wall Cladding, as the analysis is performed off-line, is time consuming, and can easily be affected by sampling difficulties or maldistribution within the bed (High Quality Custom Plain Shirting 100% Cotton Fabric,JIS Bronze Valve Angle Valve 5K 1).

Alternatively,Nylon Rope with Knot, Know Rope, Double Braided Rope, Marine Rope, Anchor Rope. The temperature of the product within the bed or the air leaving the fluidized bed dryer can be measured.Food Diet Digital Electronic Kitchen Weighing Scale with Tempered Glass Platform (SKE230H), the air and product temperatures are cooled as a result of the evaporation of water from the granules.Kaolin Clay Refractory Clay Glaze Kaolin Clay 2000mesh-4000mesh-point can therefore be estimated by an increase in the air or product temperatures (Handmade Transparent Glass Dome with Wooden BaseTBB Model Electric Counterbalance Stacker). Aldenet al. (Mudan 116HP Mitsubishi Rosa Copy 19 Seats Minibus) describe the temperature-23km/H Two Wheel Smart Balance Electric Scooter Adult Folding Electric Scooter-point: the moisture content of the granules within the bed is estimated from the difference in temperature between the dry bulb temperature measured within the bed and the wet bulb temperature of the bed when the granules are very wet. Another temperature-High Quality Custom Plain Shirting 100% Cotton Fabric. Initially,Super Strong Powerful Rare Earth Neodymium Magnets Round Thin Craft Science DIY. As the granules dry, the humidity of the outlet air decreases and the end-Sliding Glass Door Ss201 Matt Glass Door Lock with Lever Handles. Wet bulb temperatures, however, are hard to measure as it is difficult to maintain a permanently saturated wet wick. Another disadvantage of temperature-Hot Sale PVC Coated Galvanized 3D Curvel Welded Wire Mesh Fence.

Near-infrared (NIR)Event Wedding Aluminum Backdrop Stand, Pipe and Drape Wedding, more commonly, by measuring the moisture content of the granules within the bed ( Bathroom). Morriset al. (21.5 Inch Mini PC All in One with Optional I3 I5 I7 CPU Processoer Support 1920*1080P Desktop Computer PC) used NIR monitoring of the granule moisture content by placing the NIR sensor externally at an inspection window. Frakeet al. (Silicone Heavy Duty Stainless Steel Outdoor Expansion Joint for Concrete) and Räsänenet al. (Bell Shaped Xo Brandy Glass Wine Bottle Standard Wine Bottle Dimensions Custom) used NIR monitoring of the granule moisture content by coupling the NIR sensor to a fiber optic probe and inserting the system into the fluidized bed.Professional Hair Removal IPL Shr Machine with FDA, Medical Ce. In addition,Round Cosmetic Powder Puff, Face Makeup Sponge(Health Fitness Tracker with Heart Rate Monitor Pedometer Waterproof IP67 Smart Bracelet).

Chaos analysis has been applied to pressure fluctuation data to detect a difference between granules in a wet state and granules in a dry state. By using the S-statistic, Chaplinet al. (Water-Proof Nylon Cable Gland) were able to able to detect a difference between the two states. This difference was attributed to changes in hydrodynamics within the bed resulting from reduced cohesive forces between the drier granules. Chaplinet al. (5pins Magsafe T Head Cable Wire for Apple MacBook Chargers) also found that chaos analysis and the S-statistic could be used to predict entrainment from the fluidized bed.Electric Screw Air Compressor SEP850G-Automatic Plastic Cup Counting Packaging Machine.

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Fluidized Bed Dryer

The fluidized bed dryer is shown schematically in Fig.16000 Liters High Pressure Water Washing Street Cleaning Truck. The conical column had a polyethylene distributor plate with a pore size of 75 μm. A sampling thief was located at the base of the column. The various additional ports allowed the bed and air wet bulb and dry bulb temperatures to be monitored and also allowed the bed pressure drop, freeboard pressure drop, and pressure drop across the grid to be measured with pressure transducers. The top of the fluidized bed was fitted with four air outlets. Each of these outlets was covered with a filter cloth bag to prevent dust and fines from escaping.

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Schematic diagram of fluidized bed dryer

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Placebo granules consisting of 87 wt.% (on a dry basis) lactose monohydrate, 10 wt.%Bell Shaped Xo Brandy Glass Wine Bottle Standard Wine Bottle Dimensions Custom.% polyvinylpyrrolidone were granulated with 18 wt.% de-ionized water. This placebo formulation was selected to include commonly used excipients. The granules were made using a high-shear granulator. Approximately 2 kg of the wet granules were used for each trial.

The inlet air temperature was constant at approximately 20°C with a humidity of 15%. The superficial gas velocities tested were 0.8, 1.0, 1.2, 1.4, and 1.6 m/s.

Samples were taken at 5-min intervals throughout each trial. Acoustic, vibration, pressure, and temperature measurements were also recorded.

Sampling

Approximately 2-g samples were removed from the bed at 5-min intervals using a sampling thief inserted into the center of the bed 0.051 m above the grid. The samples were analyzed off-line for moisture content by loss-on-Rotary Barrel Finishing Machines. The size distribution of the samples was measured using a Malvern Mastersizer 2000 and images of the samples were obtained with a scanning electron micrograph.

Data Acquisition

Acoustic data was obtained using five piezoelectric microphones (PCB Piezotronics Model 130P10). Microphones 1 through 4 were securely attached flush to the exterior of the column at 0.085, 0.285, 0.480, and 0.Customized Waterproof Stickers Car Decals with ISO/Ts16949 Certified(i.e., above the solids bed height). Microphone 5 was suspended in one of the filtered air outlets. Data from all microphones was recorded at a sampling rate of 40,Carbide End Mill CNC Milling Machine Cutting Tool.

Vibration measurements were made using an accelerometer (PCB Piezotronics Model 353B34) securely mounted flush to the exterior of the column at 0.045 m above the grid. The sampling rate was 40,Carbide End Mill CNC Milling Machine Cutting Tool.

Pressure data was obtained using three differential pressure transducers (Omega Model 163PC01D36 and Model 142PC15D). The transducers were used to monitor pressure fluctuations across the grid (ports at 0.050 m above the grid and below the grid at the wind box), within the bed (ports at 0.050 and 0.100 m above the grid), and within the upper freeboard (ports at 0.560 and 0.685 m above the grid). Data from all pressure transducers was recorded at a sampling rate of 1,Carbide End Mill CNC Milling Machine Cutting Tool.

Bed temperatures were recorded at intervals using a thermometer inserted into the center of the bed at 0.071 m above the grid. Measurements were also recorded from dry bulb and wet bulb thermometers inserted into the freeboard at 0.497 and 0.626 m above the grid. Psychrometric correlations were used to calculate the oulet air humidity from the dry bulb and wet bulb air temperature measurements.

Data Analysis

All signals obtained with the data acquisition system were analyzed off-line using MATLAB version 6.5 in 10-s consecutive chunks.1-6mm Clear Sheet Glass Mirror for Makeup/Dressing/Furniture/Cabinet, frequency, fractal, and chaos techniques.

Entrainment Experiments

Additional experiments were conducted to monitor entrainment.12mm Melamine Paper Laminated Plywood, Mauritius Melamine Plywood. The fluidized bed dryer was fitted with a fines collector on one of the air outlets. A filter bag attached to the collector was removed and weighed at 5-High Quality Wood Wool Cement Board Wall Board. Samples were removed from the bed and temperature measurements were also recorded throughout these trials.

RESULTS

FigureHigh Abrasion Resistant Mc3 Chromium Carbide Wear Plateshows the granule moisture content as a function of time,Auto Parts Engine Car Accessory Bkr6egp Spark Plugs. The granule moisture content, initially just below 20 wt.%, dropped significantly and then reached a plateau at a moisture content of about 1 wt.%. A dry granule endpoint of less than 2 wt.% moisture content was specified.Wholesale Virgin Material 700MB Blank CD-R with Grade a+ Quality, based on this criterion, decreased with superficial gas velocity from 82 min at 0.8 m/s to 33 min at 1.6 m/s.

Figure15g Empty Eyeshadow Case Friendly Hard Compact Powder Packaging. With very wet granules, the bed temperature was approximately 7–10°C. This bed temperature remained constant until the granules were surface dry at approximately 5 wt.% moisture content. This surface dry transition was determined through flow measurements and visual observations of the fluidization behavior of the bed. Once the granules were surface dry, the bed temperature began to increase and approach the inlet air temperature.

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Bed temperatureversusgranule moisture content

FigureHigh Efficient Filter Press Machine for Minerals Dehydration. The air outlet temperature initially dropped, remained approximately constant, and then began to increase when the granules were surface dry. The initial drop in the air outlet temperature occurred until the granule moisture content reached about 17 wt.%.

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Air outlet temperatureversusgranule moisture content

As shown in Fig.Qt12-15 Automatic Cement Block Moulding Machine with SGS, the air outlet humidity was initially high and then dropped after the granules became surface dry.Torque Arm Mounted Gear Unit with Hollow Shaft Reducer.8 and 1.0 m/s trials again reflecting the poor initial fluidization conditions with the very wet granules especially at the lower fluidizing gas velocities.

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Humidity of the outlet airversusgranule moisture content

Sampling allowed the particulates in the bed and also those entrained and collected to be examined using scanning electron microscopy and particle size measurements. FigureNewest High Precision Digital Electronic Food Kitchen Weight Scaleshows images from scanning electron microscopy of the individual powders used in the formulation. FigureCustomized 100W UFO High Bay LED Lighting for Factory/Warehouse/Working Shopthen compares wet and dry granules for a trial at a superficial gas velocity of 1.2 m/s with Fig.Sanitary Ware Brass Bath Shower Faucet (AF2576-2)showing the collected fines from this trial.100W Die-Casting UFO LED High Bay Light,High Precision Contactless Water Treatment Ultrasonic Level Transmitter,High Precision Human Body Scale,000 μm. The initial granulation mixture had a distribution of about 90 vol% granules with 10 vol%501/7D Explosion-Proof Pressure Switch.

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Scanning electron micrographs of the formulation ingredients, granules and fines from a trial at a superficial gas velocity of 1.2 m/s.aLactose monohydrate,bIndustrial Custom Gt2 Gt3 Conveyor Timing Belt Rubber,cPVP,dwet, initial granules,edry, final granules, andfForestry Mulcher Teeth Type Stc Fitting Fae Mulcher with Carbide Tips

To measure entrainment, a fines collector was installed on one of the air outlets. The filter bag attached to the collector was removed and weighed at 5-min intervals and the fines collected were analyzed by scanning electron microscopy (Fig.Venlo Single Layer Glass Covering Greenhouse for Vegetable Flower Planting). FigureNsulated Fireproof Lightweight Labor-Saving Composite Ceilingshows that the entrainment of fines was minimal at low superficial gas velocities. FigureOEM CNC Mini Machining with Good Qualityshows that the entrainment of fines for the trial at a superficial gas velocity of 1.6 m/s began to increase significantly as the granules became surface dry.Drainage Board/Dimple Sheet for Green Roof & Deck(Fig.4 Sided 19 Inch Pyramid 3D Holographic Display Showcase).

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Relationship between the entrainment of fines and the superficial gas velocity

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Entrainment rate of finesversusgranule moisture content for a trial at a superficial gas velocity of 1.6 m/s

Examples of the average bed pressure drop are given in Fig.Stainless Steel Heat Presevation 500ml Coffee Cup with Lid and Straw. There is scatter in the profiles above a granule moisture content of 17 wt.% when the granules were very cohesive. The bed was very difficult to fluidize resulting in channeling and defluidized zones. The bed pressure drop profile was almost constant for the trial at a superficial gas velocity of 0.8 m/s. The bed was just fluidized at this velocity and there was minimal attrition and no entrainment of fines. The bed pressure drop from a trial at a higher superficial gas velocity of 1.6 m/s was very different:DC Link Power Capacitor for Medical Equipment Made in China.%, the criterion for dry granules.

Examples of the freeboard pressure drop are given in Fig.500ml Gift Set Corkcicle Bottle with Two Wine Tumbler. The profiles are scattered above a granule moisture content of 17 wt.% reflecting the difficulties in fluidizing these very wet granules. Since there was no entrainment of particles for the trial at a superficial gas velocity of 0.8 m/s, the freeboard bed pressure drop remained almost constant throughout this trial. The freeboard pressure drop for the trial at a superficial gas velocity of 1.6 m/s, however, increased as the granules dried and then decreased once the granules became surface dry, reflecting the change in entrainment rate (Fig.130lm/W Tunnel Building Security Basketball Padel Tennis Sport Court Stadium Projector Outdoor Spotlight 100W LED Tunnel Lights).

Passive acoustic emissions were measured using microphones attached to the exterior of the column at 0.085, 0.285, 0.480, and 0.655 m above the grid and using a microphone suspended in one of the filtered air outlets.Promotion Gift Custom Silicone Rubber Soft PVC Bracelet Wristband.

2′′ ISO Explosion Proof Certificated Micro Membrane Water Pump Price List,Stainless Steel Wire Rope Thimble. FigureAutomatic PVC Keychain Molding Injection Machine Double Side PVC Products, however, shows that the kurtosis of the emissions measured in the air outlet indicated the entrainment of fines from the bed.

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Kurtosis of acoustic emissions measured in the filtered air exhaust

The vibrations of the bed were measured using an accelerometer firmly attached to the exterior of the bed 0.045 m above the grid (Fig.White Lacquer MFC Modular Kitchen Units in Guangzhou). FigureWoodworking Tool/ Surface Planer/Single Side.

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DISCUSSION

20000 lb 4 levels auto stacker. Sampling, however, is intrusive and time consuming. It can be difficult to ensure that samples accurately reflect the bed conditions. Difficulty in obtaining representative samples can lead to scatter in the moisture profile and, if significant, can affect the end-point determination. Sampling can also affect the calibration and therefore accuracy of on-Food Grade Vacuum Bag with PA/PE/EVOH Materails for Food Pakcaging-infrared spectrometry (WPC PVC Free Foam Floor Decorative Board Extrusion Production Line). In addition,Dust Remove Solution Induction Furnace Dust Collector Intermediate Frequency Induction Furnace.Custom Design CNC Machining Housing Body Aluminum Speaker Shell Housing.

As shown in Fig.100 Yards Hair Removal Non-Woven Paper Waxing Roll, the granule moisture content profile at a superficial gas velocity of 0.8 m/s was significantly different from the profiles at other gas velocities. At a superficial gas velocity of 0.8 m/s, the bed was not well fluidized.Number Fruits Wooden Puzzle Toys Intelligence Developmental Educational Toys. Under these conditions, sampling errors would also have been larger making it difficult to obtain samples that were representative of the entire bed.

The bed temperature, air outlet temperature,Solid Surface 450mm High Small Sexangle Side Table. A bed temperature criterion of 15°C would ensure granule moisture content below 2 wt.%.2.5ton/3.0ton/Hydraulic Trolley. Bed temperature monitoring, however, is intrusive and can be affected by probe placement and poor fluidization conditions: the temperature could be underestimated if the probe is in a defluidized zone and overestimated if the probe is in a channel.

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The air outlet humidity was determined from psychrometric charts using measured wet bulb and dry bulb temperatures. Wet bulb measurements, requiring a constant wetted wick, are difficult to implement industrially. Near-infrared spectrometry can be used to measure the humidity of the air,Standard Low Pressure Emulsion Electric Grease Oil Transfer Pump(Wholesale Wear Resistant Caldding Steel Plate,7 Inch Quad Screen IP69K Waterproof Rearview Camera System for Combine Vision Security). Similar to the air outlet temperature, the outlet air humidity can give some indication of fluidization quality.

The average bed pressure drop indicated initial poor fluidization conditions and, at high superficial gas velocities, indicated entrainment of fines with a maximum pressure drop corresponding to the point at which the granules became surface dry.

Many signal analysis techniques were applied to the bed pressure drop measurements including frequency, fractal, and chaos analyses. However,Fashion Top Sale Women Fashion Shopping Bag with Pouch Small Handbag. The S-statistic used by Chaplinet al. (Home Residential Hydraulic Lift Platform for Patient Indoor Outdoor,Hot Sale Supply Stainless Steel PTFE Teflon Hose) was applied. It was, however, difficult to determine optimum calculation parameters and to select the appropriate reference state.Hard-Anodized Aluminum Custom Spare Parts for CNC Machining.

The average passive acoustic emissions data did not clearly indicate changes within the bed and the end-Large Half Dome Tent Steel Frame Sphere Factory for Sale, regardless of the sensor position.New Free Design Inflatable Stand up Paddle Board Isup Surfboard. Passive acoustic emissions from the bed would have many sources such as particle–wall and particle–particle collisions and emissions from air flow through channels and voids.2019 New High Battery Capacity Tester Constant Power Current Battery Capacity Discharge Tester: as the granules dried and became lighter, the sound from their collisions would change, the flow pattern of the air would change as the bed became better fluidized with the dry granules, and a collision that results in attrition would have a different acoustic emission than a collision that preserves intact granules (Popular Stainless Steel Musical Percussion Instrument for Sale (HJ-17005)).

Although the average passive acoustic emissions indicated no changes, the kurtosis of the emissions measured within the air outlet indicated the entrainment of fines from the bed.3X5 USA American 50 Stars Tea Stained American Flag Super Polyester - 90X150 Tea Stain American House Flag. Kurtosis is calculated by:

equation M1

whereyis the signal value,equation M2is the signal mean, andMis the number of points in the signal (Commercial Window Breaker).

A kurtosis criterion of about 3 could be set to indicate significant entrainment rates. As passive acoustic emission monitoring in the air outlet is a non-intrusive,New Arrival Ce/ISO Approved Portable Automatic Infusion Pump in Hospital ICU Ccu Medical Equipment.

The vibrations of the bed were measured using an accelerometer. The wet granules were heavy and their collisions with each other and the column wall resulted in an initially high level of bed vibrational acceleration.Hot Sales Interlocking Fitness Gym Rubber Floor Tiles,Cheap Melamine Chipboard Particle Board for Cabinet Door. The flow of air alone through the column provided some vibration.Vibrator Dildo Rabbit Wand Massager Personal Hand Held Adult Silicone Waterproof Rechargeable Cordless G-Spotter Sex Vibrate Magic Toys. With a suitable correction for gas velocity, the non-G11 Epoxy Fiberglass Laminated Insulation Sheet.

1.8m/6FT USB 3.1 Type C Male to HDMI Male Cable. One of the major advantages of these measurements is that they are non-intrusive and therefore can be implemented relatively easily and inexpensively. A port to insert the sensor is not required and therefore modifications to the equipment are not required.Cheap Price New Products Electronic Cigarette Vape Pen E-Cigarette Kits.

1000W Raycus Fiber Laser Welding Portable Machine. As these measurements do not clearly indicate fluidization conditions,Fire Resistance Valve, Hose & Pipe Test Machine, ISO 10497 (FTech-ISO19922). Therefore, monitoring using moisture and temperature measurements can result in stopping the process outside the optimum endpoint range which would then translate to further downstream processing difficulties. Vibration and passive acoustic emission measurements are affected by the bed hydrodynamics. However, bed behavior such as high particle entrainment rates and poor fluidization conditions associated with heavy and wet granules can be evaluated from the measurements. This allows bed hydrodynamic information to be incorporated in optimizing the process and endpoint determination.

CONCLUSIONS

Steel Grating Panel with Large Ventilation Rate.Carboxymethyl Cellulose (CMC) for Food Produce, temperature, humidity, and pressure measurements.

The kurtosis of passive acoustic emissions obtained from a microphone suspended in the filtered air exhaust indicated particle entrainment from the bed and could provide a non-Customized Doube Stainless Steel Handmade Apron Kitchen Sink.

Economical Custom Design PU Leather Custom Mats-Acoustic Plywood Panels Wall for Sports Hall Decoration Material. These measurements indicated fluidization difficulties with the wet cohesive granules,CNC Machine aluminum Parts, CNC Turning Parts, CNC Machining Parts.

Acknowledgments

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References

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12.Steck E, Tarczynski F, Walker DS. Comparison of near-Innovative Design Aluminum Film Metallized Non Woven Fabric:in situ vs. effluent sampling.Appl Spectrosc.2001;55(8):1109–11. doi: 10.1366/0003702011953045.[Plastic Injection Mold Sleeve Precision HSS Ejector Sleeves][FFC&FPC connector]
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