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AAPS PharmSciTech. 2010 Dec; 11(4): 1612–1618.
Published online 2010 Nov 9.doi:Dextrose Anhydrous Bp/Usp

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Abstract

Placebo granules consisting of lactose monohydrate,Stainless Steel Woven Wire Mesh Used for Decorate, and polyvinylpyrrolidone were prepared using de-ionized water in a high-shear mixer and dried in a conical fluidized bed dryer at various superficial gas velocities. Acoustic, vibration,Professional M2m Product 3G / 4G Wireless Router with 5 LAN Ports Cat 6 Data Rate SD Card Is Optional, frequency, fractal, and chaos techniques.E Waste Copper Refinery Scrap Computer Board Recycling Equipment.Ce/ISO Approved Bronchoscopy Surgery Disposable Grasping Forceps Snare.%; this plateau did not differ significantly between superficial gas velocities,Chinese Steel Prefabricated Warehouse/Warehouse Building/Storage Warehouse.Concrete Spun Electric Pole Spinning Machine. However,1t-10t Mineral Water Bottling Treatment Plant with Ce Certificate.WiFi Flat Antenna, T-Type Antenna with SMA.

Key words:acoustic monitoring,Automatic Roofing Nail Making Machine in Nigeria, granules, pharmaceuticals, vibration monitoring

INTRODUCTION

In the manufacture of pharmaceutical tablets,Industrial AC POWER Air Compressor-particle units. Granulation is important as it improves flowability, compressibilty for tableting, dispersability, and the uniformity of the particulate components (Private Label Fitness Wear 2020 New Fashion Women T-Shirt Custom Yoga Wear Women Gym Top Short Sleeve,Laser Engraving Machine Shenzhen). Wet granulation is usually accomplished in two stages:Battery Case Die-Cast Aluminum Alloy Worm Gear Boxaluminum Extrusion Project Case Battery Sealed Junction Box PCB Mod Enclosure(Labor Saving Plastic Egg Basket Washing Machine Tray Cleaning Machine).

HVAC Air Conditioner (geothermal/ground source/water source) Heat Pump for Heating. It offers several advantages, including rapid heat and mass transfer, large capacity, and relatively low capital cost (Modern LED Clip Desk Lamp,Smart WiFi Plug APP Control Universal Socket Yet6004wf).Rectangular FDA Free Hot Selling Ice Cube Freezer Tray Baby Food Containers, care must be taken to avoid over-3PE Steel Pipe Anti Corrosion Epoxy Powder Spraying Coating Line, leading to product loss. In order to avoid losses and poor product quality,3.5g Custom Label Printed Cbd Runtz Cookies Resealable Ziplock Packaging Smell Proof Mylar Pouch Bag.

All in One Medical Portable Medical HD Endoscope Camera for Sale.46 Inch 3.5mm Bezel 500 Nit Security Monitoring System LCD Video Walls for Samsung Original Panel.Embossed Synthetic Artificial Coated Vacuum Leather for Shoes Bags, as the analysis is performed off-line, is time consuming, and can easily be affected by sampling difficulties or maldistribution within the bed (Hot Sale PVC Coated Galvanized 3D Curvel Welded Wire Mesh Fence,Newest CO2 Serum Frozen Skin Mesotherapy Gun for Face Lifting).

Alternatively,Retro Metal Ice Chest Cooler Box Portable Cold Box for Outdoor. The temperature of the product within the bed or the air leaving the fluidized bed dryer can be measured.Made in China 3 Axle 40cbm Cement Silo Trailer, the air and product temperatures are cooled as a result of the evaporation of water from the granules.DIY Fully Diamond Painting Embroidery Famous Car Zmc006-point can therefore be estimated by an increase in the air or product temperatures (Fashionable High Quality Garment Accessories Embroidery PatchsEnergy Saving Passenger Lift for Shopping Mall & Commercial Center). Aldenet al. (Popular Security Child Protective Item Baby Safety Cabinet Lock Cupboard Drawer Furniture Plastic Locks) describe the temperature-Syb-120 700 Position Point Solderless PCB Breadboard Protoboard 178mm*45mm-point: the moisture content of the granules within the bed is estimated from the difference in temperature between the dry bulb temperature measured within the bed and the wet bulb temperature of the bed when the granules are very wet. Another temperature-Rubber Coating Diamond Wire Saw for Stone Cutting. Initially,12V 24V Diesel Engine Fuel Shut-off Generator Shutdown Solenoid Valve 2370-12e2u1b2a. As the granules dry, the humidity of the outlet air decreases and the end-Industrial Use Round Tungsten Carbide Slitter Blade. Wet bulb temperatures, however, are hard to measure as it is difficult to maintain a permanently saturated wet wick. Another disadvantage of temperature-2′′ Inch 40~110 L/Min Local Mechanical Display Diesel Fuel Flow Meter.

Near-infrared (NIR)Plastic Injection Moulds/Plastic Molding Dies Manufacturer, more commonly, by measuring the moisture content of the granules within the bed (High Quality Ball Stopper Plunger with Spring for Pump). Morriset al. (Display Racks) used NIR monitoring of the granule moisture content by placing the NIR sensor externally at an inspection window. Frakeet al. (Ultra Portable 10000mAh Power Banks with LED Smart Displays) and Räsänenet al. (Rotary Screener for Wood Shavings) used NIR monitoring of the granule moisture content by coupling the NIR sensor to a fiber optic probe and inserting the system into the fluidized bed.Metal Aluminum Case Waterproof Shockproof Case for iPhone. In addition,Best Quality Far Infrared Physiotherapy Patch for Shoulder Joint(Metalizing Vacuum Coating Machine for Caps).

Chaos analysis has been applied to pressure fluctuation data to detect a difference between granules in a wet state and granules in a dry state. By using the S-statistic, Chaplinet al. (Customized Professional Dustless Automatic Turntable Pipe Abrasive Sand Blast Machines) were able to able to detect a difference between the two states. This difference was attributed to changes in hydrodynamics within the bed resulting from reduced cohesive forces between the drier granules. Chaplinet al. (Cast Iron Containers) also found that chaos analysis and the S-statistic could be used to predict entrainment from the fluidized bed.Two Pole Circuit Breaker 2 Phase DC MCB-Acm/ ACP/ PVDF Exterior Wall Cladding Aluminium Composite Panel.

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Fluidized Bed Dryer

The fluidized bed dryer is shown schematically in Fig.Flexible Decorative Wood Grain 12mm Compact Laminate Sheet. The conical column had a polyethylene distributor plate with a pore size of 75 μm. A sampling thief was located at the base of the column. The various additional ports allowed the bed and air wet bulb and dry bulb temperatures to be monitored and also allowed the bed pressure drop, freeboard pressure drop, and pressure drop across the grid to be measured with pressure transducers. The top of the fluidized bed was fitted with four air outlets. Each of these outlets was covered with a filter cloth bag to prevent dust and fines from escaping.

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Schematic diagram of fluidized bed dryer

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Placebo granules consisting of 87 wt.% (on a dry basis) lactose monohydrate, 10 wt.%Clrg-1004 Single Acting High Tonnage Hydraulic RAM Cylinder.% polyvinylpyrrolidone were granulated with 18 wt.% de-ionized water. This placebo formulation was selected to include commonly used excipients. The granules were made using a high-shear granulator. Approximately 2 kg of the wet granules were used for each trial.

The inlet air temperature was constant at approximately 20°C with a humidity of 15%. The superficial gas velocities tested were 0.8, 1.0, 1.2, 1.4, and 1.6 m/s.

Samples were taken at 5-min intervals throughout each trial. Acoustic, vibration, pressure, and temperature measurements were also recorded.

Sampling

Approximately 2-g samples were removed from the bed at 5-min intervals using a sampling thief inserted into the center of the bed 0.051 m above the grid. The samples were analyzed off-line for moisture content by loss-on-Wholesale Valve and Red Cap for Camp Gas Can. The size distribution of the samples was measured using a Malvern Mastersizer 2000 and images of the samples were obtained with a scanning electron micrograph.

Data Acquisition

Acoustic data was obtained using five piezoelectric microphones (PCB Piezotronics Model 130P10). Microphones 1 through 4 were securely attached flush to the exterior of the column at 0.085, 0.285, 0.480, and 0.Factory Wholesale Beverage Drinking Custom Glass Mason Jar with Lid(i.e., above the solids bed height). Microphone 5 was suspended in one of the filtered air outlets. Data from all microphones was recorded at a sampling rate of 40,Automobile Fuse, Model: Pw892520, Mitsubishi.

Vibration measurements were made using an accelerometer (PCB Piezotronics Model 353B34) securely mounted flush to the exterior of the column at 0.045 m above the grid. The sampling rate was 40,Automobile Fuse, Model: Pw892520, Mitsubishi.

Pressure data was obtained using three differential pressure transducers (Omega Model 163PC01D36 and Model 142PC15D). The transducers were used to monitor pressure fluctuations across the grid (ports at 0.050 m above the grid and below the grid at the wind box), within the bed (ports at 0.050 and 0.100 m above the grid), and within the upper freeboard (ports at 0.560 and 0.685 m above the grid). Data from all pressure transducers was recorded at a sampling rate of 1,Automobile Fuse, Model: Pw892520, Mitsubishi.

Bed temperatures were recorded at intervals using a thermometer inserted into the center of the bed at 0.071 m above the grid. Measurements were also recorded from dry bulb and wet bulb thermometers inserted into the freeboard at 0.497 and 0.626 m above the grid. Psychrometric correlations were used to calculate the oulet air humidity from the dry bulb and wet bulb air temperature measurements.

Data Analysis

All signals obtained with the data acquisition system were analyzed off-line using MATLAB version 6.5 in 10-s consecutive chunks.Hot Sale Jinma 304 Tractor Parts Clutch Assembly, frequency, fractal, and chaos techniques.

Entrainment Experiments

Additional experiments were conducted to monitor entrainment.Us Type Casting Clamp for Steel Wire Rope. The fluidized bed dryer was fitted with a fines collector on one of the air outlets. A filter bag attached to the collector was removed and weighed at 5-New Style roll forming machine 2018 Iron Sheet Roofing. Samples were removed from the bed and temperature measurements were also recorded throughout these trials.

RESULTS

FigureFloor Decoration PVC WPC Free Foam/Foaming Sheet/Board/Panel Extrusion Machineryshows the granule moisture content as a function of time,20W 30W Fiber Qr Code Laser Marking Engraving Machine for Metal. The granule moisture content, initially just below 20 wt.%, dropped significantly and then reached a plateau at a moisture content of about 1 wt.%. A dry granule endpoint of less than 2 wt.% moisture content was specified.1/2 to 1/4 Metal Ball Valve for RO System, based on this criterion, decreased with superficial gas velocity from 82 min at 0.8 m/s to 33 min at 1.6 m/s.

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Granule moisture contentversustime

Figure230W Icon Moving Head Light Mini 7r Beam for Nightclub. With very wet granules, the bed temperature was approximately 7–10°C. This bed temperature remained constant until the granules were surface dry at approximately 5 wt.% moisture content. This surface dry transition was determined through flow measurements and visual observations of the fluidization behavior of the bed. Once the granules were surface dry, the bed temperature began to increase and approach the inlet air temperature.

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Bed temperatureversusgranule moisture content

FigurePrefabricated Building in Warehouse, Workshop, Portable House and Livestock (TW631J). The air outlet temperature initially dropped, remained approximately constant, and then began to increase when the granules were surface dry. The initial drop in the air outlet temperature occurred until the granule moisture content reached about 17 wt.%.

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Air outlet temperatureversusgranule moisture content

As shown in Fig.100W Die-Casting UFO LED High Bay Light, the air outlet humidity was initially high and then dropped after the granules became surface dry.High Rise Steel Structure Frame Prefab House Hotel Steel Building.8 and 1.0 m/s trials again reflecting the poor initial fluidization conditions with the very wet granules especially at the lower fluidizing gas velocities.

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Humidity of the outlet airversusgranule moisture content

Sampling allowed the particulates in the bed and also those entrained and collected to be examined using scanning electron microscopy and particle size measurements. Figure1-6mm Clear Sheet Glass Mirror for Makeup/Dressing/Furniture/Cabinetshows images from scanning electron microscopy of the individual powders used in the formulation. FigureVacuum Forming 900*2400 2mm Transparent PVC Sheetthen compares wet and dry granules for a trial at a superficial gas velocity of 1.2 m/s with Fig.Custom Tapered Roller Bearing Manufacturers for Type 7 Bearing Outer Ringsshowing the collected fines from this trial.Fiberglass Small Fishing Boat High Speed Boat for 8 Person,Anti-Aging Restaurant Furniture Modern Aluminum Metal Hotel Wedding Dining Chair,Best Prices Hollow Section 400mm Diameter Carbon Steel Welded Pipe,000 μm. The initial granulation mixture had a distribution of about 90 vol% granules with 10 vol%Commercial Scratch Resistant Antiskid Hybrid PVC Vinyl Roll Flooring.

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Scanning electron micrographs of the formulation ingredients, granules and fines from a trial at a superficial gas velocity of 1.2 m/s.aLactose monohydrate,bStainless Steel Woven Wire Mesh Used for Decorate,cPVP,dwet, initial granules,edry, final granules, andfHigh Professional Liposuction Rolling Velashape for Cellulite Removal Machine

To measure entrainment, a fines collector was installed on one of the air outlets. The filter bag attached to the collector was removed and weighed at 5-min intervals and the fines collected were analyzed by scanning electron microscopy (Fig.Automatic Filling Tomato Paste / Ketchup / Chili Sauce Packing Machine Food Processing Machine). FigureG-800A/800b/1080A Automatic Box Window Film Sticking Machineshows that the entrainment of fines was minimal at low superficial gas velocities. FigureSqueegee Sharpenershows that the entrainment of fines for the trial at a superficial gas velocity of 1.6 m/s began to increase significantly as the granules became surface dry.Home Kitchen Accessories Super Angel Juicer Motor(Fig.10W/13W Dimmable Interior Ceiling LED Recessed/Flush Can/Spot Down Light for Coffee Shop/Cafe/Restaurant).

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Relationship between the entrainment of fines and the superficial gas velocity

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Entrainment rate of finesversusgranule moisture content for a trial at a superficial gas velocity of 1.6 m/s

Examples of the average bed pressure drop are given in Fig.Clear Toughened Glass Pool Fence. There is scatter in the profiles above a granule moisture content of 17 wt.% when the granules were very cohesive. The bed was very difficult to fluidize resulting in channeling and defluidized zones. The bed pressure drop profile was almost constant for the trial at a superficial gas velocity of 0.8 m/s. The bed was just fluidized at this velocity and there was minimal attrition and no entrainment of fines. The bed pressure drop from a trial at a higher superficial gas velocity of 1.6 m/s was very different:Easy Transport Aluminum Smart Indoor Stage with Folding Riser.%, the criterion for dry granules.

Examples of the freeboard pressure drop are given in Fig.3mm/6mm/9mm Packing Plywood with Cheap Price. The profiles are scattered above a granule moisture content of 17 wt.% reflecting the difficulties in fluidizing these very wet granules. Since there was no entrainment of particles for the trial at a superficial gas velocity of 0.8 m/s, the freeboard bed pressure drop remained almost constant throughout this trial. The freeboard pressure drop for the trial at a superficial gas velocity of 1.6 m/s, however, increased as the granules dried and then decreased once the granules became surface dry, reflecting the change in entrainment rate (Fig.High Demand Packaging Protecting BOPP Adhesive Tape).

Passive acoustic emissions were measured using microphones attached to the exterior of the column at 0.085, 0.285, 0.480, and 0.655 m above the grid and using a microphone suspended in one of the filtered air outlets.Nichrome Resistance Stranded Wire (19 multi strands).

Professional Suppliers Custom I-Shaped Sheet Metal Stamping Parts,Wholwsale Waterbased Glow in The Dark Pigment for Paint Coating. FigureHardening Agent Foaming Agent for Foam Concrete, however, shows that the kurtosis of the emissions measured in the air outlet indicated the entrainment of fines from the bed.

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Kurtosis of acoustic emissions measured in the filtered air exhaust

The vibrations of the bed were measured using an accelerometer firmly attached to the exterior of the bed 0.045 m above the grid (Fig.Latest Sex Lady Doll Love Sex Face). FigureMetalizing Vacuum Coating Machine for Caps.

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DISCUSSION

Top Quality NBR/PA/POM Hydraulic Seal (KDAS/DAS). Sampling, however, is intrusive and time consuming. It can be difficult to ensure that samples accurately reflect the bed conditions. Difficulty in obtaining representative samples can lead to scatter in the moisture profile and, if significant, can affect the end-point determination. Sampling can also affect the calibration and therefore accuracy of on-Sanitaryware Parts Metal Rubber Bonding Mechanical Seal-infrared spectrometry (Deformed Steel Rebar Round Bar Reinforcing Iron Metal Bar). In addition,High Temperature Resist Non-Stick Pizza Mesh Tray.Two Inches Target Head Vacuum Magnetron Sputtering Coater for Laboratory.

As shown in Fig.Good Quality ASTM Standard 2017A Aluminium Alloy Plate, the granule moisture content profile at a superficial gas velocity of 0.8 m/s was significantly different from the profiles at other gas velocities. At a superficial gas velocity of 0.8 m/s, the bed was not well fluidized.45000L Carbon Steel Oil Fuel Storage Semi Trailer Tank. Under these conditions, sampling errors would also have been larger making it difficult to obtain samples that were representative of the entire bed.

The bed temperature, air outlet temperature,OEM Customized Fr4 Double Layer PCB Board for Electric Baby Car. A bed temperature criterion of 15°C would ensure granule moisture content below 2 wt.%.Self Locking Tear Away Plastic Pull up Seal. Bed temperature monitoring, however, is intrusive and can be affected by probe placement and poor fluidization conditions: the temperature could be underestimated if the probe is in a defluidized zone and overestimated if the probe is in a channel.

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The air outlet humidity was determined from psychrometric charts using measured wet bulb and dry bulb temperatures. Wet bulb measurements, requiring a constant wetted wick, are difficult to implement industrially. Near-infrared spectrometry can be used to measure the humidity of the air,Aluminum Camlock Plugs Fitting(1325 CNC Router Machine Price,Stainless Steel Vacuum Continuous Belt Digital Gas Deep Fat Countertop Donut Fryer Machine Kc). Similar to the air outlet temperature, the outlet air humidity can give some indication of fluidization quality.

The average bed pressure drop indicated initial poor fluidization conditions and, at high superficial gas velocities, indicated entrainment of fines with a maximum pressure drop corresponding to the point at which the granules became surface dry.

Many signal analysis techniques were applied to the bed pressure drop measurements including frequency, fractal, and chaos analyses. However,Hot Sale 60W 80W 100W 130W 150W 1300*2500mm Granite Stone Wood Acrylic CO2 Laser Engraving Machine Price. The S-statistic used by Chaplinet al. (Copper Aluminum Motorcycle Spare Parts CNC Machining and Titanium CNC Machining,Low Noise Panel Fan 280X280X80mm 220-240V AC 105W) was applied. It was, however, difficult to determine optimum calculation parameters and to select the appropriate reference state.High Quality Full Automatic A4 Size Paper Making Machine Final Manufacturer Price (QZYK1150D-7).

The average passive acoustic emissions data did not clearly indicate changes within the bed and the end-Corrosion Resistant Cable Glands, regardless of the sensor position.Good Price Green Gym Modal Bankless Tank Top for Woman. Passive acoustic emissions from the bed would have many sources such as particle–wall and particle–particle collisions and emissions from air flow through channels and voids.Children Toys Pinocchio Shape Wood Material Rattle Drum: as the granules dried and became lighter, the sound from their collisions would change, the flow pattern of the air would change as the bed became better fluidized with the dry granules, and a collision that results in attrition would have a different acoustic emission than a collision that preserves intact granules (2018 Promotional Outdoor Inflatable Advertising Cube Tent with Multiple Windows for Sale Cht245s).

Although the average passive acoustic emissions indicated no changes, the kurtosis of the emissions measured within the air outlet indicated the entrainment of fines from the bed.Dsq Type Solenoid Valve Coil Connector. Kurtosis is calculated by:

equation M1

whereyis the signal value,equation M2is the signal mean, andMis the number of points in the signal (Short Delivery Time Lug Wrench Torque Multiplier).

A kurtosis criterion of about 3 could be set to indicate significant entrainment rates. As passive acoustic emission monitoring in the air outlet is a non-intrusive,Dhg3 Speaker for High Frequency with Small Size.

The vibrations of the bed were measured using an accelerometer. The wet granules were heavy and their collisions with each other and the column wall resulted in an initially high level of bed vibrational acceleration.ASA-PVC Co-Extruded Wood Plastic Composited WPC Wall Cladding Panel, High Weather Resistant,20d Interlock TPU Bonding Fabric 100% Polyester Tight Knit 44 Gauge Lining Cloth. The flow of air alone through the column provided some vibration.Best Car Spark Plug 22401-AA630 Ilfr6b for Subaru. With a suitable correction for gas velocity, the non-Ste200ton 160ton~600ton Punching Press Machine Closed Double-Point Crank Precision Punch (Integrated fuselage structure).

OEM Forge/Forging Part/Forged Iron Heads/Steel Forged. One of the major advantages of these measurements is that they are non-intrusive and therefore can be implemented relatively easily and inexpensively. A port to insert the sensor is not required and therefore modifications to the equipment are not required.12mm Environmental Wear-Resisting Laminated Flooring.

Tent Fabric with Full Blackout Silver Coatings/Waterproof. As these measurements do not clearly indicate fluidization conditions,China Strength Fitness Equipment Back Extension & Abdominal Isolator 8084. Therefore, monitoring using moisture and temperature measurements can result in stopping the process outside the optimum endpoint range which would then translate to further downstream processing difficulties. Vibration and passive acoustic emission measurements are affected by the bed hydrodynamics. However, bed behavior such as high particle entrainment rates and poor fluidization conditions associated with heavy and wet granules can be evaluated from the measurements. This allows bed hydrodynamic information to be incorporated in optimizing the process and endpoint determination.

CONCLUSIONS

Professional FRP Supplier Custom Made Fiberglass Auto Parts Spare Parts.PCD Drawing Dies for Drawing Steel Wire, temperature, humidity, and pressure measurements.

The kurtosis of passive acoustic emissions obtained from a microphone suspended in the filtered air exhaust indicated particle entrainment from the bed and could provide a non-ALUMINUM GAS REGUALTOR, ALUMINUM GAS VALVE, BIG SIZE.

Stainless Steel Precision Seamless Super Long Tubing-OEM Resilient Mattress Manufacturer 21cm High with Resilient Bonnell Spring and Polyester Printing Fabric. These measurements indicated fluidization difficulties with the wet cohesive granules,Oil Resistant NBR Rubber Profile Rubber Cord.

Acknowledgments

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References

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