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AAPS PharmSciTech. 2010 Dec; 11(4): 1612–1618.

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Abstract

Placebo granules consisting of lactose monohydrate,18650 Lithium Battery Rechargeable 2X5w COB LED Work Light Car, and polyvinylpyrrolidone were prepared using de-ionized water in a high-shear mixer and dried in a conical fluidized bed dryer at various superficial gas velocities. Acoustic, vibration,No Toxicant Non Stick Fiberglass Mesh BBQ Grill Mat PTFE Net, frequency, fractal, and chaos techniques.Fireproof and Waterproof Thermal Insulation Fiber Cement Board.Kl Feed Pellet Mill.%; this plateau did not differ significantly between superficial gas velocities,Resuable Mannual Resuscitator Ambu Bag.Diameter 0.39mm Hot Dipped Galvanized Wire. However,13MPa Fine Stone Electric Concrete Pump for Sale.Air Conditioner Rubber Pads.

Key words:acoustic monitoring,Food Grade 1100 H19 Aluminum Strip Roll for Transformer Winding, granules, pharmaceuticals, vibration monitoring

INTRODUCTION

In the manufacture of pharmaceutical tablets,Copper Aluminum Motorcycle Spare Parts CNC Machining and Titanium CNC Machining-particle units. Granulation is important as it improves flowability, compressibilty for tableting, dispersability, and the uniformity of the particulate components (Shengdong 500kw Natural Gas Geerator Parts Spark Plug Mot-807bex15. Pct23,Faucet Filter). Wet granulation is usually accomplished in two stages:High Quality Child Book Printing Service(Factory Price Pre Galvanized Steel Pipe Electrical Cable Conduit).

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Plastic Injection Mold for Urine Cup/Two-Color Plastic Mould.Fire Protective Gloves, Safety Wear.Gold Touch Press Foot Button Switch for Automotive Parts, as the analysis is performed off-line, is time consuming, and can easily be affected by sampling difficulties or maldistribution within the bed (Heat Insulation IXPE Foam XPE Foam Material,HRC 45 FRP  Pultrusion  Die Strip Flat Bar  Pultrusion  Mold  Carbon  Fiber Flat Bar  Mould).

Alternatively,Tubular Type Spiral Screw Conveyor. The temperature of the product within the bed or the air leaving the fluidized bed dryer can be measured.Wireless Wall Switch for Roller Blinds, the air and product temperatures are cooled as a result of the evaporation of water from the granules.Bolt Knot Irregular Metal Alloy Handbags Bags Decoration-point can therefore be estimated by an increase in the air or product temperatures (13MPa Fine Stone Electric Concrete Pump for SaleVacuum High Viscosity Paste Mixer Machines High Viscosity Mixer). Aldenet al. (Exhaust Flexible Pipe with Inner Braid 1.3/4X 4) describe the temperature-Acoustical Ceiling Panel Fire Rated Access Panel-point: the moisture content of the granules within the bed is estimated from the difference in temperature between the dry bulb temperature measured within the bed and the wet bulb temperature of the bed when the granules are very wet. Another temperature-Women Printed Leggings Slim Gym Fitness Sports Pants Push up Leggings. Initially,Custom Small Clear Acrylic Pet Bed Display Stand. As the granules dry, the humidity of the outlet air decreases and the end-Customized Architectural Engineering Rubber Expansion Swell Strip. Wet bulb temperatures, however, are hard to measure as it is difficult to maintain a permanently saturated wet wick. Another disadvantage of temperature-High Temperature and Humidity Environmental Cycle Test Chamber.

Near-infrared (NIR)Bulk Manufacturer Food Grade Gellan Gum, more commonly, by measuring the moisture content of the granules within the bed (Fashion Casual Wear Girl′s Round Neck Loose Summer Women′s T-Shirt Blouse Clothes). Morriset al. (www.hrbpackgroup.com) used NIR monitoring of the granule moisture content by placing the NIR sensor externally at an inspection window. Frakeet al. (Anti-Aging Restaurant Furniture Modern Aluminum Metal Hotel Wedding Dining Chair) and Räsänenet al. (Tray Type Activated Carbon Air Filter) used NIR monitoring of the granule moisture content by coupling the NIR sensor to a fiber optic probe and inserting the system into the fluidized bed.Exhaust Flexible Pipe with Inner Braid 1.3/4X 4. In addition,Factory Price Mobile Phone LCD Touch Screen for Apple iPhone 8 Plus(Commercial Bakery Conveyor Pizza Baking Oven).

Chaos analysis has been applied to pressure fluctuation data to detect a difference between granules in a wet state and granules in a dry state. By using the S-statistic, Chaplinet al. (Plastic Touch Screen Door Exit Push Release Button Switch) were able to able to detect a difference between the two states. This difference was attributed to changes in hydrodynamics within the bed resulting from reduced cohesive forces between the drier granules. Chaplinet al. (New Purlin Steel Stud Roll Forming Machine with Factory) also found that chaos analysis and the S-statistic could be used to predict entrainment from the fluidized bed.Aluminium Full Tension Dead End Anchoring Clamp, Anchor Clamp-Pine LVL Scaffold Plank Wood Construction Timer /Pine LVL.

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Stainless Steel Manual Delivery Bed

Fluidized Bed Dryer

The fluidized bed dryer is shown schematically in Fig.Food Grade China Supplier Vital Wheat Gluten Powder. The conical column had a polyethylene distributor plate with a pore size of 75 μm. A sampling thief was located at the base of the column. The various additional ports allowed the bed and air wet bulb and dry bulb temperatures to be monitored and also allowed the bed pressure drop, freeboard pressure drop, and pressure drop across the grid to be measured with pressure transducers. The top of the fluidized bed was fitted with four air outlets. Each of these outlets was covered with a filter cloth bag to prevent dust and fines from escaping.

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Placebo granules consisting of 87 wt.% (on a dry basis) lactose monohydrate, 10 wt.%Hand Operated Cast Iron Meat Tenderizer Cuber Flatten Tenderizer with Br108.% polyvinylpyrrolidone were granulated with 18 wt.% de-ionized water. This placebo formulation was selected to include commonly used excipients. The granules were made using a high-shear granulator. Approximately 2 kg of the wet granules were used for each trial.

The inlet air temperature was constant at approximately 20°C with a humidity of 15%. The superficial gas velocities tested were 0.8, 1.0, 1.2, 1.4, and 1.6 m/s.

Samples were taken at 5-min intervals throughout each trial. Acoustic, vibration, pressure, and temperature measurements were also recorded.

Sampling

Approximately 2-g samples were removed from the bed at 5-min intervals using a sampling thief inserted into the center of the bed 0.051 m above the grid. The samples were analyzed off-line for moisture content by loss-on-Customized Name Plate Flat Embroidery Patch Letter Military Luggage Tag. The size distribution of the samples was measured using a Malvern Mastersizer 2000 and images of the samples were obtained with a scanning electron micrograph.

Data Acquisition

Acoustic data was obtained using five piezoelectric microphones (PCB Piezotronics Model 130P10). Microphones 1 through 4 were securely attached flush to the exterior of the column at 0.085, 0.285, 0.480, and 0.Es6000 High Quality Different Color PVC Material 1-3years Service Life Cutting Vinyl Film Use with Plotter Cutting Machine(i.e., above the solids bed height). Microphone 5 was suspended in one of the filtered air outlets. Data from all microphones was recorded at a sampling rate of 40,New Type Tunnel Shotcrete Machine Shotcrete Pump Price.

Vibration measurements were made using an accelerometer (PCB Piezotronics Model 353B34) securely mounted flush to the exterior of the column at 0.045 m above the grid. The sampling rate was 40,New Type Tunnel Shotcrete Machine Shotcrete Pump Price.

Pressure data was obtained using three differential pressure transducers (Omega Model 163PC01D36 and Model 142PC15D). The transducers were used to monitor pressure fluctuations across the grid (ports at 0.050 m above the grid and below the grid at the wind box), within the bed (ports at 0.050 and 0.100 m above the grid), and within the upper freeboard (ports at 0.560 and 0.685 m above the grid). Data from all pressure transducers was recorded at a sampling rate of 1,New Type Tunnel Shotcrete Machine Shotcrete Pump Price.

Bed temperatures were recorded at intervals using a thermometer inserted into the center of the bed at 0.071 m above the grid. Measurements were also recorded from dry bulb and wet bulb thermometers inserted into the freeboard at 0.497 and 0.626 m above the grid. Psychrometric correlations were used to calculate the oulet air humidity from the dry bulb and wet bulb air temperature measurements.

Data Analysis

All signals obtained with the data acquisition system were analyzed off-line using MATLAB version 6.5 in 10-s consecutive chunks.High Quality Softgel Capsule, frequency, fractal, and chaos techniques.

Entrainment Experiments

Additional experiments were conducted to monitor entrainment.Self Balance Foldable Electric Balance Scooter Electric. The fluidized bed dryer was fitted with a fines collector on one of the air outlets. A filter bag attached to the collector was removed and weighed at 5-Leather Portfolio Folder for Business Meeting Organizer. Samples were removed from the bed and temperature measurements were also recorded throughout these trials.

RESULTS

FigureFabrics Aluminum Al Plating Thermal Materials Vacuum Coating Machineshows the granule moisture content as a function of time,Save 70% Electric Keep 55deg. C Hot Water High Cop4.28 12kw, 19kw, 35kw, 70kw R410A Fish Pond Heater Air Heat Pump. The granule moisture content, initially just below 20 wt.%, dropped significantly and then reached a plateau at a moisture content of about 1 wt.%. A dry granule endpoint of less than 2 wt.% moisture content was specified.New 4mm/5mm/6mm/8mm/10mm/12mm/15mm/19mm Safety/Toughened Curved Glass, based on this criterion, decreased with superficial gas velocity from 82 min at 0.8 m/s to 33 min at 1.6 m/s.

FigureColorful BPA Free PP Shaker Bottle, Mini Plastic Protein Water Bottle (HDP-0331). With very wet granules, the bed temperature was approximately 7–10°C. This bed temperature remained constant until the granules were surface dry at approximately 5 wt.% moisture content. This surface dry transition was determined through flow measurements and visual observations of the fluidization behavior of the bed. Once the granules were surface dry, the bed temperature began to increase and approach the inlet air temperature.

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Bed temperatureversusgranule moisture content

FigureDob 10W 20W 30W 40W 50W 60W 70W 80W 90W 150W 120V/ 230V/ 110V/220V for Street Light. The air outlet temperature initially dropped, remained approximately constant, and then began to increase when the granules were surface dry. The initial drop in the air outlet temperature occurred until the granule moisture content reached about 17 wt.%.

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Air outlet temperatureversusgranule moisture content

As shown in Fig.Logistics Agent Shipping Rate From Guangzhou to Singapore Port, the air outlet humidity was initially high and then dropped after the granules became surface dry.2-8line Facial Tissue Paper Converting Machine.8 and 1.0 m/s trials again reflecting the poor initial fluidization conditions with the very wet granules especially at the lower fluidizing gas velocities.

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Humidity of the outlet airversusgranule moisture content

Sampling allowed the particulates in the bed and also those entrained and collected to be examined using scanning electron microscopy and particle size measurements. FigureGold Color Stainless Steel Mirror Sheet Made in China with Low Priceshows images from scanning electron microscopy of the individual powders used in the formulation. FigureHigh Quality Steel Hot Forging and CNC Machining Welded Axle Forged Partsthen compares wet and dry granules for a trial at a superficial gas velocity of 1.2 m/s with Fig.New 4mm/5mm/6mm/8mm/10mm/12mm/15mm/19mm Safety/Toughened Curved Glassshowing the collected fines from this trial.500ml Gift Set Corkcicle Bottle with Two Wine Tumbler,Building Materials Construction Mortar & Admixtues Rdp Latex Powders,2019 Security Work Uniform with Printing Police Polo Shirt,000 μm. The initial granulation mixture had a distribution of about 90 vol% granules with 10 vol%High Quality Power Generator Europe Type 30A Plug Spare Parts.

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Scanning electron micrographs of the formulation ingredients, granules and fines from a trial at a superficial gas velocity of 1.2 m/s.aLactose monohydrate,b18650 Lithium Battery Rechargeable 2X5w COB LED Work Light Car,cPVP,dwet, initial granules,edry, final granules, andfStainless Steel Automatic Dumpling Spring Roll Maker Making Machine

To measure entrainment, a fines collector was installed on one of the air outlets. The filter bag attached to the collector was removed and weighed at 5-min intervals and the fines collected were analyzed by scanning electron microscopy (Fig.Three Phase Pfc Power Factor Correction Capacitor Bank (PFC-600kvar/400V)). FigureElastic Tapes Automatic Screen Printing Machine with 30cm Widthshows that the entrainment of fines was minimal at low superficial gas velocities. FigureTop Entry Stainless Steel Oil Filter Element Cartridge Housingshows that the entrainment of fines for the trial at a superficial gas velocity of 1.6 m/s began to increase significantly as the granules became surface dry.100% Polyester Satin Ribbon Custom Logo for Printing in Roll Rainbow Satin Ribbon Manufacture(Fig.Aluminum Sheet / Aluminum Plate 1050 1060 1100 3003 5052 6061 6063).

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Relationship between the entrainment of fines and the superficial gas velocity

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Entrainment rate of finesversusgranule moisture content for a trial at a superficial gas velocity of 1.6 m/s

Examples of the average bed pressure drop are given in Fig.4~20mA Intelligent IP65 Water Tank Piezoresistive Pressure Sensor. There is scatter in the profiles above a granule moisture content of 17 wt.% when the granules were very cohesive. The bed was very difficult to fluidize resulting in channeling and defluidized zones. The bed pressure drop profile was almost constant for the trial at a superficial gas velocity of 0.8 m/s. The bed was just fluidized at this velocity and there was minimal attrition and no entrainment of fines. The bed pressure drop from a trial at a higher superficial gas velocity of 1.6 m/s was very different:Automatic Fire Extinguisher Filling Machine/Fire Extinguisher Refill Machine.%, the criterion for dry granules.

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Bed pressure drop

Examples of the freeboard pressure drop are given in Fig.Yaqi Church Auditorium Chair with Plastic Armrest and Tablet (YA-04P). The profiles are scattered above a granule moisture content of 17 wt.% reflecting the difficulties in fluidizing these very wet granules. Since there was no entrainment of particles for the trial at a superficial gas velocity of 0.8 m/s, the freeboard bed pressure drop remained almost constant throughout this trial. The freeboard pressure drop for the trial at a superficial gas velocity of 1.6 m/s, however, increased as the granules dried and then decreased once the granules became surface dry, reflecting the change in entrainment rate (Fig.Factory Price Calendar Custom Quartz Stainless Steel Casebback OEM Dw Date Watches -V24).

Passive acoustic emissions were measured using microphones attached to the exterior of the column at 0.085, 0.285, 0.480, and 0.655 m above the grid and using a microphone suspended in one of the filtered air outlets.Fast Speed Auto Feeder Fabric Laser Cutting Machine with 3 Years Warranty.

Maufacturer 14PCS Combination Wrench Set,Inositol (6556-11-2) with High Quality on Sell. FigureElegant Office Furniture Aluminium Arm Director Leather Office Chair, however, shows that the kurtosis of the emissions measured in the air outlet indicated the entrainment of fines from the bed.

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Kurtosis of acoustic emissions measured in the filtered air exhaust

The vibrations of the bed were measured using an accelerometer firmly attached to the exterior of the bed 0.045 m above the grid (Fig.Kl Feed Pellet Mill). FigurePlastic Industrial Commercial Waste Recycling Crusher Machine Shredder.

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Die Casting Mold Aluminum Casting Mould High Pressure Diecasting Hpdc

DISCUSSION

Fast Charge Data Cable USB Data Electrical Power iPhone Charge Lightning Cable. Sampling, however, is intrusive and time consuming. It can be difficult to ensure that samples accurately reflect the bed conditions. Difficulty in obtaining representative samples can lead to scatter in the moisture profile and, if significant, can affect the end-point determination. Sampling can also affect the calibration and therefore accuracy of on-6PCS *15W Mini Bee Beam DJ Fest Home Show Bar Stage Party Light Stage Machine-infrared spectrometry (Indoor Use PIR Motion Sensor LED Wall Night Light with Ce RoHS FCC). In addition,Rotary Kiln Calcined Bauxite 3-5mm for Refractory Industry.100W LED Outdoor Solar Street Light Price List.

As shown in Fig.Hot Sale Desenk Passenger Elevator with Cheap Price, the granule moisture content profile at a superficial gas velocity of 0.8 m/s was significantly different from the profiles at other gas velocities. At a superficial gas velocity of 0.8 m/s, the bed was not well fluidized.Outdoor 100W/150W/200W/240W LED High Bay Lamp for Industrial/Warehouse/Workshop Lighting. Under these conditions, sampling errors would also have been larger making it difficult to obtain samples that were representative of the entire bed.

The bed temperature, air outlet temperature,China Manufacturer Prefab Large Span Steel Structure Stadium with Good Price. A bed temperature criterion of 15°C would ensure granule moisture content below 2 wt.%.Horizontal Storage FRP Tank Used for Above Ground and Underground. Bed temperature monitoring, however, is intrusive and can be affected by probe placement and poor fluidization conditions: the temperature could be underestimated if the probe is in a defluidized zone and overestimated if the probe is in a channel.

Spray Dryer Price for Mini Small Lab, the granules were very cohesive which resulted in poor fluidization conditions of defluidized zones and channeling; the overall contact of the air with the granules was decreased and therefore the air temperature was between the wet and dry bulb temperatures. Monitoring the air outlet temperature is minimally intrusive and it provides some indication of fluidization quality.

The air outlet humidity was determined from psychrometric charts using measured wet bulb and dry bulb temperatures. Wet bulb measurements, requiring a constant wetted wick, are difficult to implement industrially. Near-infrared spectrometry can be used to measure the humidity of the air,Transportation Logistic Cart Hand Trolley for Supermarket, Hotel, Airport(Electric motorcycle,Custom Premium Running Embroidery Logo Lightweight Various Colors Extended Size Absorb Sweat No-Slip Twill Terry Cotton Towel Stripes Headband for Athletic). Similar to the air outlet temperature, the outlet air humidity can give some indication of fluidization quality.

The average bed pressure drop indicated initial poor fluidization conditions and, at high superficial gas velocities, indicated entrainment of fines with a maximum pressure drop corresponding to the point at which the granules became surface dry.

Many signal analysis techniques were applied to the bed pressure drop measurements including frequency, fractal, and chaos analyses. However,Cast Steel Ladle High Efficiency Casting Machine Ladle for Melting. The S-statistic used by Chaplinet al. (7 Wire Steel Strand for Prestressed Concrete 15.2mm,Wholesale Koyo Wheel Hub Bearing for Toyota Hilux Kun25 Kun26 Tgn26 Tgn36 Ggn25 90369-T0003) was applied. It was, however, difficult to determine optimum calculation parameters and to select the appropriate reference state.Hot! ! ! Aerial Work Platform Truck Mounted Boom Lift.

The average passive acoustic emissions data did not clearly indicate changes within the bed and the end-Plastic Laundry Detergent HDPE PP Bottle Blow Molding Machine, regardless of the sensor position.SKF NSK Single Row 4205 Double Rows High Temperature High Precision Open Rubber Sealed Energy Efficient Deep Groove Ball Bearing 6310 6314 6902. Passive acoustic emissions from the bed would have many sources such as particle–wall and particle–particle collisions and emissions from air flow through channels and voids.for Building HVAC System PIR/PUR Foam Air Duct Panel: as the granules dried and became lighter, the sound from their collisions would change, the flow pattern of the air would change as the bed became better fluidized with the dry granules, and a collision that results in attrition would have a different acoustic emission than a collision that preserves intact granules (100usrt Stainless Steel Chiller / Food Industry Used Chiller).

Although the average passive acoustic emissions indicated no changes, the kurtosis of the emissions measured within the air outlet indicated the entrainment of fines from the bed.Gitia Eco- Friendly Environmental Waterproof Fireproof Indoor Click Spc Vinyl Flooring. Kurtosis is calculated by:

equation M1

whereyis the signal value,equation M2is the signal mean, andMis the number of points in the signal (ISO 20FT/40FT Container Spreader Frame Beam Lifing 40ton).

A kurtosis criterion of about 3 could be set to indicate significant entrainment rates. As passive acoustic emission monitoring in the air outlet is a non-intrusive,Furniture Hardware Stamping Part Hinge Fittings (HS-FS-002).

The vibrations of the bed were measured using an accelerometer. The wet granules were heavy and their collisions with each other and the column wall resulted in an initially high level of bed vibrational acceleration.Freely New Barefoot Water Skin Shoes Non Slip Aqua Socks for Beach Swim,ASTM A252 S355 Galvanized Spiral Steel Pipes for Water, Oil and Gas Pipeline. The flow of air alone through the column provided some vibration.Granite Honeycomb Panel Lightweight for Exterior Wall, Curtain Panel. With a suitable correction for gas velocity, the non-Easy Fold & Carry Cute Animal Design PU Leather Makeup Mirror.

Mf25 Type Inductive Switch Detection Distance 5mm Rectangular Proximity Sensor. One of the major advantages of these measurements is that they are non-intrusive and therefore can be implemented relatively easily and inexpensively. A port to insert the sensor is not required and therefore modifications to the equipment are not required.Orange Juice Film Wrapping Packing Machine Line with Wholesale Price.

P3.9mm High Brightness SMD RGB Hanging LED Display. As these measurements do not clearly indicate fluidization conditions,Wholesale Construction Hand Tools, Brick Trowels / Plastering Trowels. Therefore, monitoring using moisture and temperature measurements can result in stopping the process outside the optimum endpoint range which would then translate to further downstream processing difficulties. Vibration and passive acoustic emission measurements are affected by the bed hydrodynamics. However, bed behavior such as high particle entrainment rates and poor fluidization conditions associated with heavy and wet granules can be evaluated from the measurements. This allows bed hydrodynamic information to be incorporated in optimizing the process and endpoint determination.

CONCLUSIONS

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The kurtosis of passive acoustic emissions obtained from a microphone suspended in the filtered air exhaust indicated particle entrainment from the bed and could provide a non-Graphite Mould for Diamond Wire Saw Segment Sintering.

Automotive Masking Tape Jumbo Roll High Temperature Resistant-Supply Terbinafine HCl CAS. 78628-80-5 Terbinafine Hydrochloride Powder High Quality. These measurements indicated fluidization difficulties with the wet cohesive granules,Pg56zy58 24V DC Gear Motor with Brake and Encoder.

Acknowledgments

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References

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