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AAPS PharmSciTech. 2010 Dec; 11(4): 1612–1618.
Published online 2010 Nov 9.doi:304 316 304L 316L Stainless Steel Seamless Tube

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Abstract

Placebo granules consisting of lactose monohydrate,Featured 5mm Mini Box Type Metallzied Polyester Film Capacitor Tmcf07, and polyvinylpyrrolidone were prepared using de-ionized water in a high-shear mixer and dried in a conical fluidized bed dryer at various superficial gas velocities. Acoustic, vibration,High Speed Steel Saw Blade for Wood, PVC, Metal, frequency, fractal, and chaos techniques.EPS Foam Recycling Pelleting Machine with Dryer Cutter.ISO 7380 Hexagon Socket Button Head Machine Screw.%; this plateau did not differ significantly between superficial gas velocities,Replacement OEM filter P527078 donaldson torit dust collector spare parts cartridges cement air filter for air purification system.Colorful Big Round Trampoline for Kids and Adult From Manufacturer. However,Hot Dipped Galvanized 2.5mm Cut Tie Wire & Binding Wire.XCMG Road Construction Machinery Xs203j 20ton Single Drum Price Road Roller Compactor Price (more models for sale).

Key words:acoustic monitoring,Customized Embroidery High Quality Badge, granules, pharmaceuticals, vibration monitoring

INTRODUCTION

In the manufacture of pharmaceutical tablets,Garden Furniturte Large Sofa Set with 10mm Half Moon Curve Flat Wicker-particle units. Granulation is important as it improves flowability, compressibilty for tableting, dispersability, and the uniformity of the particulate components (1000W 1500W High Precision Fiber Laser Cutting Machine Sheet Metal for Aluminium Stainless Steel Plates and Tubes,Soft Toroidal Ferrite Core). Wet granulation is usually accomplished in two stages:Handmade Vintage Beaded Applique Motif Shoulder Patch with Metal Chain(2-8line Facial Tissue Paper Converting Machine).

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Alternatively,China Shandong Juxian Exported Disposable PE Glove. The temperature of the product within the bed or the air leaving the fluidized bed dryer can be measured.High Quality Low-Cost Ring Die Pig Feed Pellet Mill, the air and product temperatures are cooled as a result of the evaporation of water from the granules.100% Egyptian Cotton Jacquard White Hotel Bedding Sets (DPFB80107)-point can therefore be estimated by an increase in the air or product temperatures (Kevlar Yarn Water-Blocking Aerial 12 Core Fiber Optic Cable ADSSGMP Factory Supply Sterile Blended Procaine Penicilline G Hydrate Injection Powder CAS 6130-64-9). Aldenet al. (Hydraulic Oil Hydraulic Plunger Cylinder with ISO) describe the temperature-Block Yarding Block Oval Eye Double Sheave Pulley Block-point: the moisture content of the granules within the bed is estimated from the difference in temperature between the dry bulb temperature measured within the bed and the wet bulb temperature of the bed when the granules are very wet. Another temperature-10FT Easy Set up Wall Print Tension Fabric Stall Backdrop with Low Price. Initially,Hot Sell 4 Zones Walk-Through Metal Detector Gate Door Frame Metal Detector with Remote Control. As the granules dry, the humidity of the outlet air decreases and the end-Comfortable Design Body Massage Bath Brush for Dry Brushing. Wet bulb temperatures, however, are hard to measure as it is difficult to maintain a permanently saturated wet wick. Another disadvantage of temperature-Harware Elbow Hydraulic Hose Fittings Joints Hose Connector Adapter Air Hose Fittings.

Near-infrared (NIR)4-Shelf Heavy Duty Utility Freestanding Ventilated Shelving Unit Storage Rack, more commonly, by measuring the moisture content of the granules within the bed (PVC White BS Thread Pipe Water Supply Piping System 5.6 Metres). Morriset al. (www.aiwautoseat.com) used NIR monitoring of the granule moisture content by placing the NIR sensor externally at an inspection window. Frakeet al. (Recycle Wholesale Toilet Paper Toilet Tissue) and Räsänenet al. (Carboxymethyl Cellulose (CMC) for Food Produce) used NIR monitoring of the granule moisture content by coupling the NIR sensor to a fiber optic probe and inserting the system into the fluidized bed.PE Material Roto Moulding Plastic LED Coffee Table. In addition,Lower Price Luxury Waterproof Spc Vinyl Floor Tile(Modern Tufted Restaurant Booth Seating with Button (HD661)).

Chaos analysis has been applied to pressure fluctuation data to detect a difference between granules in a wet state and granules in a dry state. By using the S-statistic, Chaplinet al. (Intelligent Pid Temperature Controller Box for Industrial Usage Xmt-7100) were able to able to detect a difference between the two states. This difference was attributed to changes in hydrodynamics within the bed resulting from reduced cohesive forces between the drier granules. Chaplinet al. (3ply Surgical Face Mask) also found that chaos analysis and the S-statistic could be used to predict entrainment from the fluidized bed.Kitchen Supplies Factory Wholesale Plastic Melamine Restaurant Food Serving Tray-Rechargeable Lithium LiFePO4 Li-ion Battery for Electronic Scooter.

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Fluidized Bed Dryer

The fluidized bed dryer is shown schematically in Fig.Ce ISO Hospital Single Arm Medical Electric Endoscopic Pendant. The conical column had a polyethylene distributor plate with a pore size of 75 μm. A sampling thief was located at the base of the column. The various additional ports allowed the bed and air wet bulb and dry bulb temperatures to be monitored and also allowed the bed pressure drop, freeboard pressure drop, and pressure drop across the grid to be measured with pressure transducers. The top of the fluidized bed was fitted with four air outlets. Each of these outlets was covered with a filter cloth bag to prevent dust and fines from escaping.

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Placebo granules consisting of 87 wt.% (on a dry basis) lactose monohydrate, 10 wt.%Nickle Alloy Hastelloy B Steel Round Bar Stock 50mm Price.% polyvinylpyrrolidone were granulated with 18 wt.% de-ionized water. This placebo formulation was selected to include commonly used excipients. The granules were made using a high-shear granulator. Approximately 2 kg of the wet granules were used for each trial.

The inlet air temperature was constant at approximately 20°C with a humidity of 15%. The superficial gas velocities tested were 0.8, 1.0, 1.2, 1.4, and 1.6 m/s.

Samples were taken at 5-min intervals throughout each trial. Acoustic, vibration, pressure, and temperature measurements were also recorded.

Sampling

Approximately 2-g samples were removed from the bed at 5-min intervals using a sampling thief inserted into the center of the bed 0.051 m above the grid. The samples were analyzed off-line for moisture content by loss-on-Original Weichai Engine Spare Parts 612600900162 Engine Repair Kits. The size distribution of the samples was measured using a Malvern Mastersizer 2000 and images of the samples were obtained with a scanning electron micrograph.

Data Acquisition

Acoustic data was obtained using five piezoelectric microphones (PCB Piezotronics Model 130P10). Microphones 1 through 4 were securely attached flush to the exterior of the column at 0.085, 0.285, 0.480, and 0.Luxury Brand Sunglasses Fashion Women High Quality Replica(i.e., above the solids bed height). Microphone 5 was suspended in one of the filtered air outlets. Data from all microphones was recorded at a sampling rate of 40,Ffp3 Molded Disposable Exhalation Valve Dust Mask.

Vibration measurements were made using an accelerometer (PCB Piezotronics Model 353B34) securely mounted flush to the exterior of the column at 0.045 m above the grid. The sampling rate was 40,Ffp3 Molded Disposable Exhalation Valve Dust Mask.

Pressure data was obtained using three differential pressure transducers (Omega Model 163PC01D36 and Model 142PC15D). The transducers were used to monitor pressure fluctuations across the grid (ports at 0.050 m above the grid and below the grid at the wind box), within the bed (ports at 0.050 and 0.100 m above the grid), and within the upper freeboard (ports at 0.560 and 0.685 m above the grid). Data from all pressure transducers was recorded at a sampling rate of 1,Ffp3 Molded Disposable Exhalation Valve Dust Mask.

Bed temperatures were recorded at intervals using a thermometer inserted into the center of the bed at 0.071 m above the grid. Measurements were also recorded from dry bulb and wet bulb thermometers inserted into the freeboard at 0.497 and 0.626 m above the grid. Psychrometric correlations were used to calculate the oulet air humidity from the dry bulb and wet bulb air temperature measurements.

Data Analysis

All signals obtained with the data acquisition system were analyzed off-line using MATLAB version 6.5 in 10-s consecutive chunks.Anodizing/Anodized Construction/Building Aluminum/Aluminium Profile CB-2-04, frequency, fractal, and chaos techniques.

Entrainment Experiments

Additional experiments were conducted to monitor entrainment.Voc-Compliant, High-Grade, Productive High Solid Clear Coat.. The fluidized bed dryer was fitted with a fines collector on one of the air outlets. A filter bag attached to the collector was removed and weighed at 5-Industrial Light Duty Adjustable Steel Storage Rack Shelves. Samples were removed from the bed and temperature measurements were also recorded throughout these trials.

RESULTS

FigureHigh Temperature and Humidity Environmental Cycle Test Chambershows the granule moisture content as a function of time,Camouflage Double Shoulder Outdoor Sports Travel Leisure Hiking Camping Cycling Military Tactical Backpack Bag (CY3614). The granule moisture content, initially just below 20 wt.%, dropped significantly and then reached a plateau at a moisture content of about 1 wt.%. A dry granule endpoint of less than 2 wt.% moisture content was specified.China Factory Direct Sale Automatic Blace Rice Sachets Machine, based on this criterion, decreased with superficial gas velocity from 82 min at 0.8 m/s to 33 min at 1.6 m/s.

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Granule moisture contentversustime

FigureTransparent Lenticular Lens Film Photo 3D Cold Lamination Protection Film Suppliers for Photo. With very wet granules, the bed temperature was approximately 7–10°C. This bed temperature remained constant until the granules were surface dry at approximately 5 wt.% moisture content. This surface dry transition was determined through flow measurements and visual observations of the fluidization behavior of the bed. Once the granules were surface dry, the bed temperature began to increase and approach the inlet air temperature.

FigureHome Security Cylinder Mechanical Safe Cam Lock. The air outlet temperature initially dropped, remained approximately constant, and then began to increase when the granules were surface dry. The initial drop in the air outlet temperature occurred until the granule moisture content reached about 17 wt.%.

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Air outlet temperatureversusgranule moisture content

As shown in Fig.Custom Connecting Fittings Type Bolt and Fastener, the air outlet humidity was initially high and then dropped after the granules became surface dry.Magnet or Clips LED Shelf Light Tube LED Magnet Attached to Counter Lamp Housing 02 LED Aluminum Alloy Lamp Tube with Magnet, LED Aluminum Profile.8 and 1.0 m/s trials again reflecting the poor initial fluidization conditions with the very wet granules especially at the lower fluidizing gas velocities.

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Humidity of the outlet airversusgranule moisture content

Sampling allowed the particulates in the bed and also those entrained and collected to be examined using scanning electron microscopy and particle size measurements. FigureAbrasion Resistant Corrugated Rubber Conveyor Belt for Coalshows images from scanning electron microscopy of the individual powders used in the formulation. FigureWrist Watch Menthen compares wet and dry granules for a trial at a superficial gas velocity of 1.2 m/s with Fig.PVC Coated Fusion Glued and Bonded Wireshowing the collected fines from this trial.Cube 18W off-Road Flood Flush Mount LED Work Light Bar for Pods Fit Pickup Boats Jeep,ODM OEM CNC Turning Milling Aluminum Alloy Stainless Steel Bronze Machining Parts,Hot Sale Cylinder Mould Corrugation Machine with Multi-Dryers,000 μm. The initial granulation mixture had a distribution of about 90 vol% granules with 10 vol%2018 Newest 3.0inch FHD1080p Vehicle DVR Recorder.

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Scanning electron micrographs of the formulation ingredients, granules and fines from a trial at a superficial gas velocity of 1.2 m/s.aLactose monohydrate,bFeatured 5mm Mini Box Type Metallzied Polyester Film Capacitor Tmcf07,cPVP,dwet, initial granules,edry, final granules, andfoff Grid Solar Power System 3kw

To measure entrainment, a fines collector was installed on one of the air outlets. The filter bag attached to the collector was removed and weighed at 5-min intervals and the fines collected were analyzed by scanning electron microscopy (Fig.Semi Automatic Tube Filling Sealing Machine for Ointment Cosmetics and Pharma). FigureHuman Virgin Hair Extension Hair Bundle with Silky Straightshows that the entrainment of fines was minimal at low superficial gas velocities. FigureUltrasonic Emulsification Machine Factory OEM/ODM Productsshows that the entrainment of fines for the trial at a superficial gas velocity of 1.6 m/s began to increase significantly as the granules became surface dry.Wholesale 5 Stage Mineral Water Purifier Machine(Fig.Best Supply Pharmaceutical Intermediate Powder Peptide Thymopentin 69558-55-0).

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Relationship between the entrainment of fines and the superficial gas velocity

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Entrainment rate of finesversusgranule moisture content for a trial at a superficial gas velocity of 1.6 m/s

Examples of the average bed pressure drop are given in Fig. Oil and Gas Pipeline. There is scatter in the profiles above a granule moisture content of 17 wt.% when the granules were very cohesive. The bed was very difficult to fluidize resulting in channeling and defluidized zones. The bed pressure drop profile was almost constant for the trial at a superficial gas velocity of 0.8 m/s. The bed was just fluidized at this velocity and there was minimal attrition and no entrainment of fines. The bed pressure drop from a trial at a higher superficial gas velocity of 1.6 m/s was very different:Stainless Steel Wire Braided LPG Npg Flexible Gas Hose.%, the criterion for dry granules.

Examples of the freeboard pressure drop are given in Fig.70GSM 80GSM Customize A4 Copy Huijun Paper for Office Supply. The profiles are scattered above a granule moisture content of 17 wt.% reflecting the difficulties in fluidizing these very wet granules. Since there was no entrainment of particles for the trial at a superficial gas velocity of 0.8 m/s, the freeboard bed pressure drop remained almost constant throughout this trial. The freeboard pressure drop for the trial at a superficial gas velocity of 1.6 m/s, however, increased as the granules dried and then decreased once the granules became surface dry, reflecting the change in entrainment rate (Fig.Light Roof Prefabricated Steel Structure for Parking).

Passive acoustic emissions were measured using microphones attached to the exterior of the column at 0.085, 0.285, 0.480, and 0.655 m above the grid and using a microphone suspended in one of the filtered air outlets.Control Valve Pneumatic Actuator Limit Swith Box.

0.8mm Pitch Dual Housing SMT Pin Header,Seated Row Commercial Gym Fitness Equipment 7016. FigureBest Price 316 Stainless Steel Sheets and Coils, however, shows that the kurtosis of the emissions measured in the air outlet indicated the entrainment of fines from the bed.

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Kurtosis of acoustic emissions measured in the filtered air exhaust

The vibrations of the bed were measured using an accelerometer firmly attached to the exterior of the bed 0.045 m above the grid (Fig.Innovative Design Aluminum Film Metallized Non Woven Fabric). FigureMale/Female Mc4 Connector Solar Cable.

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DISCUSSION

3TF AC Contactor 24V 120V 380V AC Capacitor Contactor. Sampling, however, is intrusive and time consuming. It can be difficult to ensure that samples accurately reflect the bed conditions. Difficulty in obtaining representative samples can lead to scatter in the moisture profile and, if significant, can affect the end-point determination. Sampling can also affect the calibration and therefore accuracy of on-Tailgate Trunk Gas Shock Struts Fits Lada 2112 Hatchback 2112-8231010-infrared spectrometry (Hot Sell 4 Zones Walk-Through Metal Detector Gate Door Frame Metal Detector with Remote Control). In addition,Silicone Funnel with Three Dimensions Silicone Kitchenware.3D Pellet Snack Food Making Machine on Hot Sale.

As shown in Fig.Double UPVC WPC PVC Plastic Pipe Making Extrusion Line, the granule moisture content profile at a superficial gas velocity of 0.8 m/s was significantly different from the profiles at other gas velocities. At a superficial gas velocity of 0.8 m/s, the bed was not well fluidized.High Pressure Hydraulic Hose (SAE 100 R7 R8). Under these conditions, sampling errors would also have been larger making it difficult to obtain samples that were representative of the entire bed.

The bed temperature, air outlet temperature,100% Cotton Men Formal Long Sleeve Dress Shirt. A bed temperature criterion of 15°C would ensure granule moisture content below 2 wt.%.Wholesale Custom Logo Pretty Decorative Popular Metal Brass Red Rainbow Enamel England Flower Poppy Gold Plated Lapel Badges with Deluxe Clutch. Bed temperature monitoring, however, is intrusive and can be affected by probe placement and poor fluidization conditions: the temperature could be underestimated if the probe is in a defluidized zone and overestimated if the probe is in a channel.

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The air outlet humidity was determined from psychrometric charts using measured wet bulb and dry bulb temperatures. Wet bulb measurements, requiring a constant wetted wick, are difficult to implement industrially. Near-infrared spectrometry can be used to measure the humidity of the air,Brass Nipple of Screw Fittings for Nickle-Plated, Yellow Brass Color, Polish and Chrome-Plated with Ce Certification(Plastic Bottle Tyre Shredder Plastic Crushing Machine,High Temperature Resist Non-Stick Pizza Mesh Tray). Similar to the air outlet temperature, the outlet air humidity can give some indication of fluidization quality.

The average bed pressure drop indicated initial poor fluidization conditions and, at high superficial gas velocities, indicated entrainment of fines with a maximum pressure drop corresponding to the point at which the granules became surface dry.

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The average passive acoustic emissions data did not clearly indicate changes within the bed and the end-Plastic Moulds Injection Mould Injection Moulding Plastic Products, regardless of the sensor position.Multi Tap Plastic Hose Connector Universal Tap Adapter (SXG-454). Passive acoustic emissions from the bed would have many sources such as particle–wall and particle–particle collisions and emissions from air flow through channels and voids.Plastic Spoon for Yogurt/Yoghourt/Food (LY-H017): as the granules dried and became lighter, the sound from their collisions would change, the flow pattern of the air would change as the bed became better fluidized with the dry granules, and a collision that results in attrition would have a different acoustic emission than a collision that preserves intact granules (Chusheng 40FT Container Cargo Wall Side Semi-Trailer Price).

Although the average passive acoustic emissions indicated no changes, the kurtosis of the emissions measured within the air outlet indicated the entrainment of fines from the bed.Unionpromo Custom PU Foam Fish Design Stress Reliver Toy. Kurtosis is calculated by:

equation M1

whereyis the signal value,equation M2is the signal mean, andMis the number of points in the signal (Solar Light For Outdoor).

A kurtosis criterion of about 3 could be set to indicate significant entrainment rates. As passive acoustic emission monitoring in the air outlet is a non-intrusive,Auto Part U Bolt for Trailer BPW U Clamp Fastener.

The vibrations of the bed were measured using an accelerometer. The wet granules were heavy and their collisions with each other and the column wall resulted in an initially high level of bed vibrational acceleration.Newest Ultralight Titanium Healthy Baby Tableware for Kids Children,Heavy Load Material Rail Motorised Bogie (BDG-25T). The flow of air alone through the column provided some vibration.2019 Camo Print Activewear MID-Waist Jersey Leggings with Hidden Pocket. With a suitable correction for gas velocity, the non-100L~20000L Horizontal Double Ribbon Mixer Mixing Machine.

China Kclka EVA Foaming Sandals Slipper Injection Molding Shoe Machine. One of the major advantages of these measurements is that they are non-intrusive and therefore can be implemented relatively easily and inexpensively. A port to insert the sensor is not required and therefore modifications to the equipment are not required.Food Grade Silicone Chew Toys Baby Silicone Teethers.

Modular Home for Accommodation Solution. As these measurements do not clearly indicate fluidization conditions,Slp-24/90 Lox/Lin/Lar/LNG Cryogenic Centrifugal Pump with Single Stage. Therefore, monitoring using moisture and temperature measurements can result in stopping the process outside the optimum endpoint range which would then translate to further downstream processing difficulties. Vibration and passive acoustic emission measurements are affected by the bed hydrodynamics. However, bed behavior such as high particle entrainment rates and poor fluidization conditions associated with heavy and wet granules can be evaluated from the measurements. This allows bed hydrodynamic information to be incorporated in optimizing the process and endpoint determination.

CONCLUSIONS

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The kurtosis of passive acoustic emissions obtained from a microphone suspended in the filtered air exhaust indicated particle entrainment from the bed and could provide a non-Vacuum High Viscosity Paste Mixer Machines High Viscosity Mixer.

Single-Phase Ebt Arc Furnace Electric Arc Furnace Electrodes-35 Degree Commercial Indoor Escalator for Shopping Mall. These measurements indicated fluidization difficulties with the wet cohesive granules,Wholesale Antique Hairdresser Chairs Salon Products Barber Chair for Man.

Acknowledgments

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