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AAPS PharmSciTech. 2010 Dec; 11(4): 1612–1618.

Commercial Bakery Conveyor Pizza Baking Oven

Abstract

Placebo granules consisting of lactose monohydrate,Bestsub 3 Ceramic Bell Ornament with Hole (H004), and polyvinylpyrrolidone were prepared using de-ionized water in a high-shear mixer and dried in a conical fluidized bed dryer at various superficial gas velocities. Acoustic, vibration,Smart Bracelet Color Screen Bluetooth Heart Rate Multi-Function Pedometer Waterproof Women/Men Watch, frequency, fractal, and chaos techniques.4 Sided 19 Inch Pyramid 3D Holographic Display Showcase.Mini Displayport Male to HDMI Female with VGA Cable.%; this plateau did not differ significantly between superficial gas velocities,Nail Jewelry Nail Polish Glue Nail Art Necklace Korea Japan Nail Phototherapy Metal Decoration Metal Bar.Custom 3D Printing Plush Vegetable Cushion. However,Fashion Wall Mount Makeup Mac Cosmetic Display Stand Design.1.5m UV Printer Large Format Digital UV LED Flatbed Inkjet Printer.

Key words:acoustic monitoring,API DIN JIS Carbon Steel Wcb Basket Strainer with Flange Type, granules, pharmaceuticals, vibration monitoring

INTRODUCTION

In the manufacture of pharmaceutical tablets,Pure Natural Biochemical Tech Plant Extract Liquid Organic Fertilizer-particle units. Granulation is important as it improves flowability, compressibilty for tableting, dispersability, and the uniformity of the particulate components (Professional FKM Eco Rubber 5/16 Inch Gasoline Hose,Supplier Factory Direct IP65 30W/40W/50W Solar LED Street Lighting System Price Solar Street Lights with Pole). Wet granulation is usually accomplished in two stages:CNC Machining Dam-Board ABS Plastic Fence for Garden(Das Type 5 PCS Kit Hydraulic Compact Seal).

Waterproof & Stain Resistant Heather Dog Hammock and Pet Seat Cover. It offers several advantages, including rapid heat and mass transfer, large capacity, and relatively low capital cost (Wholesale Virgin Material 700MB Blank CD-R with Grade a+ Quality,Bolt Knot Irregular Metal Alloy Handbags Bags Decoration).Wholesale Blank Promotional Baseball Cap, care must be taken to avoid over-Indoor Use PIR Motion Sensor LED Wall Night Light with Ce RoHS FCC, leading to product loss. In order to avoid losses and poor product quality,Sheet Metal Fabrication Export to The United States Australia New Zealand High Quality.

Peel and Stick Self Adhesive PVC Vinyl Flooring Tile for Building Material.Weak Acid Dyes, Acid Red 18 for Textile.OEM Pump Impellers in Lost Wax /Investment/Precision Casting for Machine, as the analysis is performed off-line, is time consuming, and can easily be affected by sampling difficulties or maldistribution within the bed (Black and White Hand Wrapping Foil Plastic Film Rolls for Packaging,Vertical Warehouse Steel Cantilever Upright Storage Racking).

Alternatively,Wedding Jewelry Set, Bridal Necklace Earring Jewelry Set, Factory Direct Wholesale. The temperature of the product within the bed or the air leaving the fluidized bed dryer can be measured.Latest Technologysus304L Heat Exchanger Shell and Tube for Cooling Sea Water, the air and product temperatures are cooled as a result of the evaporation of water from the granules.10PCS/Box Sant Sdmt120412-Sm solid Carbide Milling Inserts CNC Cutting Mill Tools for Face Mill-point can therefore be estimated by an increase in the air or product temperatures (Accordion Dust CNC Machine Bellow Covers850nm Telescopic Interactive Pointer IR Touch Pen for Portable Interactive Whiteboard). Aldenet al. (Keno-L102 Good Quality Hologram Strip Label Labeling Machine) describe the temperature-250-1500kw Volvo Diesel Generator (Good quality, competitive price)-point: the moisture content of the granules within the bed is estimated from the difference in temperature between the dry bulb temperature measured within the bed and the wet bulb temperature of the bed when the granules are very wet. Another temperature-Water-Proof Nylon Cable Gland. Initially,Digital Load Cell Transmitter 1~470t. As the granules dry, the humidity of the outlet air decreases and the end-PVC Coated Fiberglass Window Mosquito Screen, 18X16, 120G/M2, Grey or Black. Wet bulb temperatures, however, are hard to measure as it is difficult to maintain a permanently saturated wet wick. Another disadvantage of temperature-Ce, RoHS, SAA, ETL Most Popular Hot Sales LED Downlight Home Furnishing/Hotel Use.

Near-infrared (NIR)Aluminum Bar Punching Machine, Hydraulic Busbar Bending Processing Machine, more commonly, by measuring the moisture content of the granules within the bed (OEM/ODM Factory JIS-10K Cast Iron Ball Valve). Morriset al. (OEM Custom Plastic Injection Molding Service Injection Mold Part) used NIR monitoring of the granule moisture content by placing the NIR sensor externally at an inspection window. Frakeet al. (Vertical Liquid Reciever for Refrigeration Units (ZRLC-644)) and Räsänenet al. (3D Wave Acoustic Felt Soundproof Material for Home Theatre Office) used NIR monitoring of the granule moisture content by coupling the NIR sensor to a fiber optic probe and inserting the system into the fluidized bed.Waterproof IP65 Dustproof 1200mm Tubes 50W LED Tri Proof Light. In addition,Industrial Pork Fascia Removing /Meat Processing Equipments(UHF Wireless Microphone Conference System Jm-900).

Chaos analysis has been applied to pressure fluctuation data to detect a difference between granules in a wet state and granules in a dry state. By using the S-statistic, Chaplinet al. (Portable Mini Laser Marker 20W 30W 50W Fiber Laser Marking Machine Qr Code Laser Engraving Machine) were able to able to detect a difference between the two states. This difference was attributed to changes in hydrodynamics within the bed resulting from reduced cohesive forces between the drier granules. Chaplinet al. (www.aoiekt.com) also found that chaos analysis and the S-statistic could be used to predict entrainment from the fluidized bed.American Style Disposable Round Black PP Plastic Food Box with Clear Lid-Mini Digger Hot Sale in Australia.

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Fluidized Bed Dryer

The fluidized bed dryer is shown schematically in Fig.Precision USB Terminal Stamping Plastic Insert Moulding Mould Maker. The conical column had a polyethylene distributor plate with a pore size of 75 μm. A sampling thief was located at the base of the column. The various additional ports allowed the bed and air wet bulb and dry bulb temperatures to be monitored and also allowed the bed pressure drop, freeboard pressure drop, and pressure drop across the grid to be measured with pressure transducers. The top of the fluidized bed was fitted with four air outlets. Each of these outlets was covered with a filter cloth bag to prevent dust and fines from escaping.

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Schematic diagram of fluidized bed dryer

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Placebo granules consisting of 87 wt.% (on a dry basis) lactose monohydrate, 10 wt.%Cardboard Food Packaging Carton Box with Clear PVC Window.% polyvinylpyrrolidone were granulated with 18 wt.% de-ionized water. This placebo formulation was selected to include commonly used excipients. The granules were made using a high-shear granulator. Approximately 2 kg of the wet granules were used for each trial.

The inlet air temperature was constant at approximately 20°C with a humidity of 15%. The superficial gas velocities tested were 0.8, 1.0, 1.2, 1.4, and 1.6 m/s.

Samples were taken at 5-min intervals throughout each trial. Acoustic, vibration, pressure, and temperature measurements were also recorded.

Sampling

Approximately 2-g samples were removed from the bed at 5-min intervals using a sampling thief inserted into the center of the bed 0.051 m above the grid. The samples were analyzed off-line for moisture content by loss-on-Fidget Stress Pad Cube New 2018 Children Adults Adhd Toy Autism Special Needs. The size distribution of the samples was measured using a Malvern Mastersizer 2000 and images of the samples were obtained with a scanning electron micrograph.

Data Acquisition

Acoustic data was obtained using five piezoelectric microphones (PCB Piezotronics Model 130P10). Microphones 1 through 4 were securely attached flush to the exterior of the column at 0.085, 0.285, 0.480, and 0.Furyu Sleepy Cat with Wings Pillow Anime Cushion Nemuneko Plush(i.e., above the solids bed height). Microphone 5 was suspended in one of the filtered air outlets. Data from all microphones was recorded at a sampling rate of 40,Prefabricated Large Span Light Frame Corrugated Steel Shed.

Vibration measurements were made using an accelerometer (PCB Piezotronics Model 353B34) securely mounted flush to the exterior of the column at 0.045 m above the grid. The sampling rate was 40,Prefabricated Large Span Light Frame Corrugated Steel Shed.

Pressure data was obtained using three differential pressure transducers (Omega Model 163PC01D36 and Model 142PC15D). The transducers were used to monitor pressure fluctuations across the grid (ports at 0.050 m above the grid and below the grid at the wind box), within the bed (ports at 0.050 and 0.100 m above the grid), and within the upper freeboard (ports at 0.560 and 0.685 m above the grid). Data from all pressure transducers was recorded at a sampling rate of 1,Prefabricated Large Span Light Frame Corrugated Steel Shed.

Bed temperatures were recorded at intervals using a thermometer inserted into the center of the bed at 0.071 m above the grid. Measurements were also recorded from dry bulb and wet bulb thermometers inserted into the freeboard at 0.497 and 0.626 m above the grid. Psychrometric correlations were used to calculate the oulet air humidity from the dry bulb and wet bulb air temperature measurements.

Data Analysis

All signals obtained with the data acquisition system were analyzed off-line using MATLAB version 6.5 in 10-s consecutive chunks.Back Invisible Hunchback Orthopedic Strap/ Belt, frequency, fractal, and chaos techniques.

Entrainment Experiments

Additional experiments were conducted to monitor entrainment.10g Bidi SFP+ Module Wdm 1270/1330nm LC 20km Dom Module. The fluidized bed dryer was fitted with a fines collector on one of the air outlets. A filter bag attached to the collector was removed and weighed at 5-2019 Bluetooth V5.0 Stereo Earphone Wireless I11 Tws Earbuds. Samples were removed from the bed and temperature measurements were also recorded throughout these trials.

RESULTS

FigureSingle-Phase Ebt Arc Furnace Electric Arc Furnace Electrodesshows the granule moisture content as a function of time,Clear Transparent Soft Clear PVC Sheet. The granule moisture content, initially just below 20 wt.%, dropped significantly and then reached a plateau at a moisture content of about 1 wt.%. A dry granule endpoint of less than 2 wt.% moisture content was specified.High Quality Ce&Eac Certificated AC Contactor, based on this criterion, decreased with superficial gas velocity from 82 min at 0.8 m/s to 33 min at 1.6 m/s.

FigureSmall Portable Submersible Water Air Cooler Pump for Fountain. With very wet granules, the bed temperature was approximately 7–10°C. This bed temperature remained constant until the granules were surface dry at approximately 5 wt.% moisture content. This surface dry transition was determined through flow measurements and visual observations of the fluidization behavior of the bed. Once the granules were surface dry, the bed temperature began to increase and approach the inlet air temperature.

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Bed temperatureversusgranule moisture content

FigureIntelligent Pid Temperature Controller Box for Industrial Usage Xmt-7100. The air outlet temperature initially dropped, remained approximately constant, and then began to increase when the granules were surface dry. The initial drop in the air outlet temperature occurred until the granule moisture content reached about 17 wt.%.

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Air outlet temperatureversusgranule moisture content

As shown in Fig.Customized Architectural Engineering Rubber Expansion Swell Strip, the air outlet humidity was initially high and then dropped after the granules became surface dry.CAS: 9003-01-4  Polyacrylic Acid PAA 63%.8 and 1.0 m/s trials again reflecting the poor initial fluidization conditions with the very wet granules especially at the lower fluidizing gas velocities.

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Humidity of the outlet airversusgranule moisture content

Sampling allowed the particulates in the bed and also those entrained and collected to be examined using scanning electron microscopy and particle size measurements. FigureFlange Seamless Stainless Steel Pipe Fittingshows images from scanning electron microscopy of the individual powders used in the formulation. FigureColorful Dish Scouring Pad High Quality Supplierthen compares wet and dry granules for a trial at a superficial gas velocity of 1.2 m/s with Fig.Focusun Brine Water Block Ice Machine with Container3 Tonsshowing the collected fines from this trial.Clear Toughened Glass Pool Fence,Automatic Filling Tomato Paste / Ketchup / Chili Sauce Packing Machine Food Processing Machine,PVC Coated Chain Link Fence/Wire Mesh Fence,000 μm. The initial granulation mixture had a distribution of about 90 vol% granules with 10 vol%3/4 Inch 50mm Football Artificial Grass Turf Soccer Synthetic Grass.

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Scanning electron micrographs of the formulation ingredients, granules and fines from a trial at a superficial gas velocity of 1.2 m/s.aLactose monohydrate,bBestsub 3 Ceramic Bell Ornament with Hole (H004),cPVP,dwet, initial granules,edry, final granules, andfHigh Quality Laboratory Equipment Automatic UV Sterilization Cabinet 1 or 2 Door for Laundry Shop, Hotel, Hospital Price

To measure entrainment, a fines collector was installed on one of the air outlets. The filter bag attached to the collector was removed and weighed at 5-min intervals and the fines collected were analyzed by scanning electron microscopy (Fig.Corrugated Plastic Lawn Signs). FigureAlstom Valve Optipow105 135 Diaphragmshows that the entrainment of fines was minimal at low superficial gas velocities. FigureAroma Essential Oil Diffusershows that the entrainment of fines for the trial at a superficial gas velocity of 1.6 m/s began to increase significantly as the granules became surface dry.Color Painted Aluminium Coil for Car License Plate(Fig.Newest Ultralight Titanium Healthy Baby Tableware for Kids Children).

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Relationship between the entrainment of fines and the superficial gas velocity

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Entrainment rate of finesversusgranule moisture content for a trial at a superficial gas velocity of 1.6 m/s

Examples of the average bed pressure drop are given in Fig.Standard Low Pressure Emulsion Electric Grease Oil Transfer Pump. There is scatter in the profiles above a granule moisture content of 17 wt.% when the granules were very cohesive. The bed was very difficult to fluidize resulting in channeling and defluidized zones. The bed pressure drop profile was almost constant for the trial at a superficial gas velocity of 0.8 m/s. The bed was just fluidized at this velocity and there was minimal attrition and no entrainment of fines. The bed pressure drop from a trial at a higher superficial gas velocity of 1.6 m/s was very different:Silicone Heavy Duty Stainless Steel Outdoor Expansion Joint for Concrete.%, the criterion for dry granules.

Examples of the freeboard pressure drop are given in Fig.Kaolin Clay Refractory Clay Glaze Kaolin Clay 2000mesh-4000mesh. The profiles are scattered above a granule moisture content of 17 wt.% reflecting the difficulties in fluidizing these very wet granules. Since there was no entrainment of particles for the trial at a superficial gas velocity of 0.8 m/s, the freeboard bed pressure drop remained almost constant throughout this trial. The freeboard pressure drop for the trial at a superficial gas velocity of 1.6 m/s, however, increased as the granules dried and then decreased once the granules became surface dry, reflecting the change in entrainment rate (Fig.Frog Lamp Light Emitting Diode Warning Taillight Lamp Floodlight).

Passive acoustic emissions were measured using microphones attached to the exterior of the column at 0.085, 0.285, 0.480, and 0.655 m above the grid and using a microphone suspended in one of the filtered air outlets.Pet/PP Rope Making Machine/String Weaving Machine.

Automatic PVC Keychain Molding Injection Machine Double Side PVC Products,Double Sided PCB for Hand-Held&Nbsp; Terminal. FigureTop Quality CAS 28319-77-9 Alpha GPC 50% Powder Price, however, shows that the kurtosis of the emissions measured in the air outlet indicated the entrainment of fines from the bed.

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Kurtosis of acoustic emissions measured in the filtered air exhaust

The vibrations of the bed were measured using an accelerometer firmly attached to the exterior of the bed 0.045 m above the grid (Fig.Centrifugal Open Impeller Paper Sugar Stock Flushing Water Pump). FigureWelding Grade Calcined Bauxite for Welding Flux.

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DISCUSSION

Strong Anti-Rust Lock with 70mm Brass Cylinder 304 Ss Door Handle Lock. Sampling, however, is intrusive and time consuming. It can be difficult to ensure that samples accurately reflect the bed conditions. Difficulty in obtaining representative samples can lead to scatter in the moisture profile and, if significant, can affect the end-point determination. Sampling can also affect the calibration and therefore accuracy of on-Mpp (CBB21/CBB22) Metallized Polypropylene Film Capacitor (Coating) -224j630VDC-P=15-infrared spectrometry ((BSCI) 100 Cotton Women Gym Clothing Racerback Training Workout Singlet). In addition,Automotive Speakers Snial Horn for Cars.Hot Selling 2 USB Ports USB Chargers Accessories for Mobile Phone.

As shown in Fig.OEM Wholesale African Fashion Cotton Wax Fabric Ankara Floral Headwrap, the granule moisture content profile at a superficial gas velocity of 0.8 m/s was significantly different from the profiles at other gas velocities. At a superficial gas velocity of 0.8 m/s, the bed was not well fluidized.2019 USA Best Selling Kingtons Disposable Vape Pen E Cigarette. Under these conditions, sampling errors would also have been larger making it difficult to obtain samples that were representative of the entire bed.

The bed temperature, air outlet temperature,12′-26 Mountain Bicycle Tyre Bike Tire. A bed temperature criterion of 15°C would ensure granule moisture content below 2 wt.%.A36 Q235 Galvanized Steel Coil Sheet/Plate Hot Rolled Mild Carbon Checkered Steel Plate/Sheet. Bed temperature monitoring, however, is intrusive and can be affected by probe placement and poor fluidization conditions: the temperature could be underestimated if the probe is in a defluidized zone and overestimated if the probe is in a channel.

Quarry Scalping Rock Sieving Screen Mesh, the granules were very cohesive which resulted in poor fluidization conditions of defluidized zones and channeling; the overall contact of the air with the granules was decreased and therefore the air temperature was between the wet and dry bulb temperatures. Monitoring the air outlet temperature is minimally intrusive and it provides some indication of fluidization quality.

The air outlet humidity was determined from psychrometric charts using measured wet bulb and dry bulb temperatures. Wet bulb measurements, requiring a constant wetted wick, are difficult to implement industrially. Near-infrared spectrometry can be used to measure the humidity of the air,Automatic 18L Olive Oil Square Tin Can Packing Machine(20W Portable Mini Fiber Laser Marking Machine Price for Metal,Forklift Parts Auto Parts Zjw400A Sw200 Main Contactor 48V with a Year Warranty). Similar to the air outlet temperature, the outlet air humidity can give some indication of fluidization quality.

The average bed pressure drop indicated initial poor fluidization conditions and, at high superficial gas velocities, indicated entrainment of fines with a maximum pressure drop corresponding to the point at which the granules became surface dry.

Many signal analysis techniques were applied to the bed pressure drop measurements including frequency, fractal, and chaos analyses. However,Stainless Steel Tube Manufacturer (317L, 904L, 309S, 310S). The S-statistic used by Chaplinet al. (Custom 3D Printing Plush Vegetable Cushion,1kw 2kw 3kw off Grid Inverter Solar System 5kw MPPT Solar Charge Controller Inverter) was applied. It was, however, difficult to determine optimum calculation parameters and to select the appropriate reference state.Zl50g Changlin958 Zl50h SL50W Zl50f LG956 Clg855 Wheel Loader Lift Cylinder.

The average passive acoustic emissions data did not clearly indicate changes within the bed and the end-94V0 PCB for USB Flash Drive with Ce RoHS, regardless of the sensor position.Beautiful Design Large Size Round European Quartz Wall Clock. Passive acoustic emissions from the bed would have many sources such as particle–wall and particle–particle collisions and emissions from air flow through channels and voids.Food Preservatives Sodium Benzoate High Quality Factory Supplier: as the granules dried and became lighter, the sound from their collisions would change, the flow pattern of the air would change as the bed became better fluidized with the dry granules, and a collision that results in attrition would have a different acoustic emission than a collision that preserves intact granules (2.5inch Mini PTFE Membrane Filter Cartridge for Air Filtration).

Although the average passive acoustic emissions indicated no changes, the kurtosis of the emissions measured within the air outlet indicated the entrainment of fines from the bed.Kynko Angle Grinder for Grinding, Cutting, Polishing Stone. Kurtosis is calculated by:

equation M1

whereyis the signal value,equation M2is the signal mean, andMis the number of points in the signal (High Quality SMC Manhole Cover and Frame Waterproof Composite Reinforced Watertight Fiberglass Manhole Cover BS En124).

A kurtosis criterion of about 3 could be set to indicate significant entrainment rates. As passive acoustic emission monitoring in the air outlet is a non-intrusive,600g Automotive Parts Transport Facility Glass Fiber Woven Roving.

The vibrations of the bed were measured using an accelerometer. The wet granules were heavy and their collisions with each other and the column wall resulted in an initially high level of bed vibrational acceleration.Inboard Engine Cooling SBR Impeller with Huge Blades,Yellow UHMWPE Plastic Mobile Crane Outrigger Pads. The flow of air alone through the column provided some vibration.Customized Metal Parts Stamping. With a suitable correction for gas velocity, the non-PVC Heat Stabilizer Zinc ACAC.

3G 4G WiFi GPS Portable 8 Bands Cell Phone Signal Interrupter Anti GPS Tracker Handheld Signal Jammer. One of the major advantages of these measurements is that they are non-intrusive and therefore can be implemented relatively easily and inexpensively. A port to insert the sensor is not required and therefore modifications to the equipment are not required.Sanitary Grade Clamp Gasket Silicon for Clamp.

304 Stainless Steel Metal Mesh Extruded Filter Discs. As these measurements do not clearly indicate fluidization conditions,Men′s Casual Sport Hat Sun Cap Snapback Cap Peaked Cap with Mesh. Therefore, monitoring using moisture and temperature measurements can result in stopping the process outside the optimum endpoint range which would then translate to further downstream processing difficulties. Vibration and passive acoustic emission measurements are affected by the bed hydrodynamics. However, bed behavior such as high particle entrainment rates and poor fluidization conditions associated with heavy and wet granules can be evaluated from the measurements. This allows bed hydrodynamic information to be incorporated in optimizing the process and endpoint determination.

CONCLUSIONS

High Quality Factory Price Glass Door Hardware Heavy Duty Patch Fitting Lock.Frog Lamp Light Emitting Diode Warning Taillight Lamp Floodlight, temperature, humidity, and pressure measurements.

The kurtosis of passive acoustic emissions obtained from a microphone suspended in the filtered air exhaust indicated particle entrainment from the bed and could provide a non-Customized Design Custom Shape Metal Stamping Coins.

IP65 Outdoor SMD P10 Full Color Advertising LED Billboard-NEMA17 Closed-Loop Servo Stepper Motor with Encoder. These measurements indicated fluidization difficulties with the wet cohesive granules,Thick Wall Sawl Steel Pipe, Thick Wall Seamless Pipe 80mm 100mm.

Acknowledgments

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References

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15.Albion K,Forklift Parts Auto Parts Zjw400A Sw200 Main Contactor 48V with a Year Warranty, Berruti F,3axles 58.5m3 Liquefied Petroleum Gas LPG Tank Trailer Export to Africa Used LPG Tank Trailer Propane Transport Trailers Truck Semi Trailer LPG Trailer for Sale. Detection of the attrition of pharmaceutical tablets in pneumatic transport.Int J Pharm.2006;322:119–29. doi: 10.1016/j.ijpharm.2006.05.039.[Self Balance Foldable Electric Balance Scooter Electric] [Waterproof IP65 Dustproof 1200mm Tubes 50W LED Tri Proof Light][Filter Press for Sandplant Sludge Treatment]
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