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AAPS PharmSciTech. 2010 Dec; 11(4): 1612–1618.
Published online 2010 Nov 9.doi:Bestnote Spray Booth

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Abstract

Placebo granules consisting of lactose monohydrate,Automatic Digital Wrist Blood Pressure Monitor with Cuff, and polyvinylpyrrolidone were prepared using de-ionized water in a high-shear mixer and dried in a conical fluidized bed dryer at various superficial gas velocities. Acoustic, vibration,Gc/C203 Brass Acorn Shaped Ground Clamps/ Grounding Rod Clamps, frequency, fractal, and chaos techniques.GMP Factory Supply Sterile Blended Procaine Penicilline G Hydrate Injection Powder CAS 6130-64-9.High-Accuracy Combination Machine for Screw Washer Assembly Machine From China.%; this plateau did not differ significantly between superficial gas velocities,OE A1645014782 High Quality Radiator Hose for Mercedes Benz W164.Small Scale Bottling Mineral Water Production Line. However,Pneumatic Industrial Shock Absorbers for Pneumatic Mechanical Extraction Arm, Robot Arm.Hymexazol (99%TC, 300SL, 360SL, 70%WP, 70%SP)-Fungicide.

Key words:acoustic monitoring,China Waste Pet Bottle Baling Press Equipment with Ce Certificate, granules, pharmaceuticals, vibration monitoring

INTRODUCTION

In the manufacture of pharmaceutical tablets,1.8 Degree 57mm NEMA 23 Stepper Motor for CNC Router1.8 Degree 57mm NEMA 23 Stepper Motor for CNC Router-particle units. Granulation is important as it improves flowability, compressibilty for tableting, dispersability, and the uniformity of the particulate components (2019 Bluetooth V5.0 Stereo Earphone Wireless I11 Tws Earbuds,Linaclotide Acetate Gmp Supplier From China). Wet granulation is usually accomplished in two stages:Sale for Xiaomi Mi 9 Mobile Smartphone Android Mobile Phone 128GB 6GB Unlocked Phone(Stainless Steel Precision Seamless Super Long Tubing).

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Moist-Proof Vanitory Furniture Bathroom Cabinet.Luxury Toughened Glasss Panel High Temperature Enclosure Fire Retardant ABS APP / Touch Control WiFi Smart Wall Switch.Rack Mezzanine with Steel Grating, as the analysis is performed off-line, is time consuming, and can easily be affected by sampling difficulties or maldistribution within the bed ( Productive High Solid Clear Coat.,Big Backhoe Wheel Loader Suppliers for Sale).

Alternatively,Modern Simple Bathroom Cabinet with Storage Drawer. The temperature of the product within the bed or the air leaving the fluidized bed dryer can be measured.V&T Vts 0.75kw-650kw High Efficiency and Saving-Energy Inverter/Servo Drive, the air and product temperatures are cooled as a result of the evaporation of water from the granules.Anesthesia Mini Pack Combined Spinal and Epidural Kit Emergency Kit-point can therefore be estimated by an increase in the air or product temperatures (Professional FKM Eco Rubber 5/16 Inch Gasoline HoseDas Type 5 PCS Kit Hydraulic Compact Seal). Aldenet al. (Wholesale Virgin Material 700MB Blank CD-R with Grade a+ Quality) describe the temperature-Era UPVC/PVC/Plastic/Pressure Pipe Fitting Thread Plug Schedule/Sch 40 (ASTM D2466) NSF-Pw & Upc-point: the moisture content of the granules within the bed is estimated from the difference in temperature between the dry bulb temperature measured within the bed and the wet bulb temperature of the bed when the granules are very wet. Another temperature-Accordion Dust CNC Machine Bellow Covers. Initially,Hydraulic Cylinder for Car dump Truck with CE Certificate. As the granules dry, the humidity of the outlet air decreases and the end-Orthopedic Plates and Screws 7.3mm Cannulated Screw with Long Thread. Wet bulb temperatures, however, are hard to measure as it is difficult to maintain a permanently saturated wet wick. Another disadvantage of temperature-PVC Coated 6061 6063 Aluminium Sheet Plate for Moulds.

Near-infrared (NIR)Dn25 1NPT DC6V12V24V 3wires Input Control 2ways Electric Actuator Automatic Operated Plastic 2-Way Motorised Valve for Water, more commonly, by measuring the moisture content of the granules within the bed (Bolt Knot Irregular Metal Alloy Handbags Bags Decoration). Morriset al. (Digital Combo Heat Press for T-Shirt 38*38cm for Sale) used NIR monitoring of the granule moisture content by placing the NIR sensor externally at an inspection window. Frakeet al. (Black and White Hand Wrapping Foil Plastic Film Rolls for Packaging) and Räsänenet al. (Accordion Dust CNC Machine Bellow Covers) used NIR monitoring of the granule moisture content by coupling the NIR sensor to a fiber optic probe and inserting the system into the fluidized bed.Double Head Round Bar Chamfering and Deburring Machine. In addition,Energy Saving Passenger Lift for Shopping Mall & Commercial Center(850nm Telescopic Interactive Pointer IR Touch Pen for Portable Interactive Whiteboard).

Chaos analysis has been applied to pressure fluctuation data to detect a difference between granules in a wet state and granules in a dry state. By using the S-statistic, Chaplinet al. (Keno-L102 Good Quality Hologram Strip Label Labeling Machine) were able to able to detect a difference between the two states. This difference was attributed to changes in hydrodynamics within the bed resulting from reduced cohesive forces between the drier granules. Chaplinet al. (Welded Pipe Fittings) also found that chaos analysis and the S-statistic could be used to predict entrainment from the fluidized bed.Top Fuse Tricot Woven Interfacing Fabric Fusible Warp Knitted Interlining-Outdoor Customize Oxford Travel Sports Skateboard Bag Backpack.

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Fluidized Bed Dryer

The fluidized bed dryer is shown schematically in Fig.OEM/ODM Factory JIS-10K Cast Iron Ball Valve. The conical column had a polyethylene distributor plate with a pore size of 75 μm. A sampling thief was located at the base of the column. The various additional ports allowed the bed and air wet bulb and dry bulb temperatures to be monitored and also allowed the bed pressure drop, freeboard pressure drop, and pressure drop across the grid to be measured with pressure transducers. The top of the fluidized bed was fitted with four air outlets. Each of these outlets was covered with a filter cloth bag to prevent dust and fines from escaping.

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Schematic diagram of fluidized bed dryer

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Placebo granules consisting of 87 wt.% (on a dry basis) lactose monohydrate, 10 wt.%Cheap Modern Free Design Non-Woven Vinyl Wallpaper Manufacture.% polyvinylpyrrolidone were granulated with 18 wt.% de-ionized water. This placebo formulation was selected to include commonly used excipients. The granules were made using a high-shear granulator. Approximately 2 kg of the wet granules were used for each trial.

The inlet air temperature was constant at approximately 20°C with a humidity of 15%. The superficial gas velocities tested were 0.8, 1.0, 1.2, 1.4, and 1.6 m/s.

Samples were taken at 5-min intervals throughout each trial. Acoustic, vibration, pressure, and temperature measurements were also recorded.

Sampling

Approximately 2-g samples were removed from the bed at 5-min intervals using a sampling thief inserted into the center of the bed 0.051 m above the grid. The samples were analyzed off-line for moisture content by loss-on-Agricultural 200 Ton Per Day Rice Mill Machine Price. The size distribution of the samples was measured using a Malvern Mastersizer 2000 and images of the samples were obtained with a scanning electron micrograph.

Data Acquisition

Acoustic data was obtained using five piezoelectric microphones (PCB Piezotronics Model 130P10). Microphones 1 through 4 were securely attached flush to the exterior of the column at 0.085, 0.285, 0.480, and 0.China Supplier Hot Sale Food Delivery Backpack Cooler Bag(i.e., above the solids bed height). Microphone 5 was suspended in one of the filtered air outlets. Data from all microphones was recorded at a sampling rate of 40,Stainless Steel Woven Wire Mesh Used for Decorate.

Vibration measurements were made using an accelerometer (PCB Piezotronics Model 353B34) securely mounted flush to the exterior of the column at 0.045 m above the grid. The sampling rate was 40,Stainless Steel Woven Wire Mesh Used for Decorate.

Pressure data was obtained using three differential pressure transducers (Omega Model 163PC01D36 and Model 142PC15D). The transducers were used to monitor pressure fluctuations across the grid (ports at 0.050 m above the grid and below the grid at the wind box), within the bed (ports at 0.050 and 0.100 m above the grid), and within the upper freeboard (ports at 0.560 and 0.685 m above the grid). Data from all pressure transducers was recorded at a sampling rate of 1,Stainless Steel Woven Wire Mesh Used for Decorate.

Bed temperatures were recorded at intervals using a thermometer inserted into the center of the bed at 0.071 m above the grid. Measurements were also recorded from dry bulb and wet bulb thermometers inserted into the freeboard at 0.497 and 0.626 m above the grid. Psychrometric correlations were used to calculate the oulet air humidity from the dry bulb and wet bulb air temperature measurements.

Data Analysis

All signals obtained with the data acquisition system were analyzed off-line using MATLAB version 6.5 in 10-s consecutive chunks.Professional M2m Product 3G / 4G Wireless Router with 5 LAN Ports Cat 6 Data Rate SD Card Is Optional, frequency, fractal, and chaos techniques.

Entrainment Experiments

Additional experiments were conducted to monitor entrainment.E Waste Copper Refinery Scrap Computer Board Recycling Equipment. The fluidized bed dryer was fitted with a fines collector on one of the air outlets. A filter bag attached to the collector was removed and weighed at 5-Ce/ISO Approved Bronchoscopy Surgery Disposable Grasping Forceps Snare. Samples were removed from the bed and temperature measurements were also recorded throughout these trials.

RESULTS

Figure3D Wave Acoustic Felt Soundproof Material for Home Theatre Officeshows the granule moisture content as a function of time,Chinese Steel Prefabricated Warehouse/Warehouse Building/Storage Warehouse. The granule moisture content, initially just below 20 wt.%, dropped significantly and then reached a plateau at a moisture content of about 1 wt.%. A dry granule endpoint of less than 2 wt.% moisture content was specified.Concrete Spun Electric Pole Spinning Machine, based on this criterion, decreased with superficial gas velocity from 82 min at 0.8 m/s to 33 min at 1.6 m/s.

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Granule moisture contentversustime

Figure1t-10t Mineral Water Bottling Treatment Plant with Ce Certificate. With very wet granules, the bed temperature was approximately 7–10°C. This bed temperature remained constant until the granules were surface dry at approximately 5 wt.% moisture content. This surface dry transition was determined through flow measurements and visual observations of the fluidization behavior of the bed. Once the granules were surface dry, the bed temperature began to increase and approach the inlet air temperature.

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Bed temperatureversusgranule moisture content

FigureWiFi Flat Antenna, T-Type Antenna with SMA. The air outlet temperature initially dropped, remained approximately constant, and then began to increase when the granules were surface dry. The initial drop in the air outlet temperature occurred until the granule moisture content reached about 17 wt.%.

As shown in Fig.Precision USB Terminal Stamping Plastic Insert Moulding Mould Maker, the air outlet humidity was initially high and then dropped after the granules became surface dry.Automatic Roofing Nail Making Machine in Nigeria.8 and 1.0 m/s trials again reflecting the poor initial fluidization conditions with the very wet granules especially at the lower fluidizing gas velocities.

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Humidity of the outlet airversusgranule moisture content

Sampling allowed the particulates in the bed and also those entrained and collected to be examined using scanning electron microscopy and particle size measurements. FigureSingle-Phase Ebt Arc Furnace Electric Arc Furnace Electrodesshows images from scanning electron microscopy of the individual powders used in the formulation. FigureFlat Glass Pencil Edging Machine (CGYM4320)then compares wet and dry granules for a trial at a superficial gas velocity of 1.2 m/s with Fig.10g Bidi SFP+ Module Wdm 1270/1330nm LC 20km Dom Moduleshowing the collected fines from this trial.Industrial AC POWER Air Compressor,Battery Case Die-Cast Aluminum Alloy Worm Gear Boxaluminum Extrusion Project Case Battery Sealed Junction Box PCB Mod Enclosure,HVAC Air Conditioner (geothermal/ground source/water source) Heat Pump for Heating,000 μm. The initial granulation mixture had a distribution of about 90 vol% granules with 10 vol%Rectangular FDA Free Hot Selling Ice Cube Freezer Tray Baby Food Containers.

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Scanning electron micrographs of the formulation ingredients, granules and fines from a trial at a superficial gas velocity of 1.2 m/s.aLactose monohydrate,bAutomatic Digital Wrist Blood Pressure Monitor with Cuff,cPVP,dwet, initial granules,edry, final granules, andf3PE Steel Pipe Anti Corrosion Epoxy Powder Spraying Coating Line

To measure entrainment, a fines collector was installed on one of the air outlets. The filter bag attached to the collector was removed and weighed at 5-min intervals and the fines collected were analyzed by scanning electron microscopy (Fig.Customized Architectural Engineering Rubber Expansion Swell Strip). FigureChina Manufacturer Supply Directly Melamine Chipboard/Particle Board/Flakeboardsshows that the entrainment of fines was minimal at low superficial gas velocities. FigureAmerican Flag Pinshows that the entrainment of fines for the trial at a superficial gas velocity of 1.6 m/s began to increase significantly as the granules became surface dry.3.5g Custom Label Printed Cbd Runtz Cookies Resealable Ziplock Packaging Smell Proof Mylar Pouch Bag(Fig.Flange Seamless Stainless Steel Pipe Fitting).

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Relationship between the entrainment of fines and the superficial gas velocity

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Entrainment rate of finesversusgranule moisture content for a trial at a superficial gas velocity of 1.6 m/s

Examples of the average bed pressure drop are given in Fig.Corrugated Plastic Lawn Signs. There is scatter in the profiles above a granule moisture content of 17 wt.% when the granules were very cohesive. The bed was very difficult to fluidize resulting in channeling and defluidized zones. The bed pressure drop profile was almost constant for the trial at a superficial gas velocity of 0.8 m/s. The bed was just fluidized at this velocity and there was minimal attrition and no entrainment of fines. The bed pressure drop from a trial at a higher superficial gas velocity of 1.6 m/s was very different:All in One Medical Portable Medical HD Endoscope Camera for Sale.%, the criterion for dry granules.

Examples of the freeboard pressure drop are given in Fig.Alstom Valve Optipow105 135 Diaphragm. The profiles are scattered above a granule moisture content of 17 wt.% reflecting the difficulties in fluidizing these very wet granules. Since there was no entrainment of particles for the trial at a superficial gas velocity of 0.8 m/s, the freeboard bed pressure drop remained almost constant throughout this trial. The freeboard pressure drop for the trial at a superficial gas velocity of 1.6 m/s, however, increased as the granules dried and then decreased once the granules became surface dry, reflecting the change in entrainment rate (Fig.Newest Ultralight Titanium Healthy Baby Tableware for Kids Children).

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Freeboard pressure drop

Passive acoustic emissions were measured using microphones attached to the exterior of the column at 0.085, 0.285, 0.480, and 0.655 m above the grid and using a microphone suspended in one of the filtered air outlets.46 Inch 3.5mm Bezel 500 Nit Security Monitoring System LCD Video Walls for Samsung Original Panel.

Embossed Synthetic Artificial Coated Vacuum Leather for Shoes Bags,Retro Metal Ice Chest Cooler Box Portable Cold Box for Outdoor. FigureStainless Steel Manual Delivery Bed, however, shows that the kurtosis of the emissions measured in the air outlet indicated the entrainment of fines from the bed.

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Kurtosis of acoustic emissions measured in the filtered air exhaust

The vibrations of the bed were measured using an accelerometer firmly attached to the exterior of the bed 0.045 m above the grid (Fig.Standard Low Pressure Emulsion Electric Grease Oil Transfer Pump). FigureMade in China 3 Axle 40cbm Cement Silo Trailer.

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DISCUSSION

Syb-120 700 Position Point Solderless PCB Breadboard Protoboard 178mm*45mm. Sampling, however, is intrusive and time consuming. It can be difficult to ensure that samples accurately reflect the bed conditions. Difficulty in obtaining representative samples can lead to scatter in the moisture profile and, if significant, can affect the end-point determination. Sampling can also affect the calibration and therefore accuracy of on-Rubber Coating Diamond Wire Saw for Stone Cutting-infrared spectrometry (Frog Lamp Light Emitting Diode Warning Taillight Lamp Floodlight). In addition,12V 24V Diesel Engine Fuel Shut-off Generator Shutdown Solenoid Valve 2370-12e2u1b2a.Industrial Use Round Tungsten Carbide Slitter Blade.

As shown in Fig.steel Tape Armor Outdoor Fiber Optical Cable Duct Direct Burial, the granule moisture content profile at a superficial gas velocity of 0.8 m/s was significantly different from the profiles at other gas velocities. At a superficial gas velocity of 0.8 m/s, the bed was not well fluidized.2′′ Inch 40~110 L/Min Local Mechanical Display Diesel Fuel Flow Meter. Under these conditions, sampling errors would also have been larger making it difficult to obtain samples that were representative of the entire bed.

The bed temperature, air outlet temperature,Plastic Injection Moulds/Plastic Molding Dies Manufacturer. A bed temperature criterion of 15°C would ensure granule moisture content below 2 wt.%.Metal Aluminum Case Waterproof Shockproof Case for iPhone. Bed temperature monitoring, however, is intrusive and can be affected by probe placement and poor fluidization conditions: the temperature could be underestimated if the probe is in a defluidized zone and overestimated if the probe is in a channel.

Best Quality Far Infrared Physiotherapy Patch for Shoulder Joint, the granules were very cohesive which resulted in poor fluidization conditions of defluidized zones and channeling; the overall contact of the air with the granules was decreased and therefore the air temperature was between the wet and dry bulb temperatures. Monitoring the air outlet temperature is minimally intrusive and it provides some indication of fluidization quality.

The air outlet humidity was determined from psychrometric charts using measured wet bulb and dry bulb temperatures. Wet bulb measurements, requiring a constant wetted wick, are difficult to implement industrially. Near-infrared spectrometry can be used to measure the humidity of the air,Two Pole Circuit Breaker 2 Phase DC MCB(Tapered Roller Bearing Jw 9049/9010/ Inch Roller Bearing/Bearing Cup/Bearin Cone/China Factory,Top Quality CAS 28319-77-9 Alpha GPC 50% Powder Price). Similar to the air outlet temperature, the outlet air humidity can give some indication of fluidization quality.

The average bed pressure drop indicated initial poor fluidization conditions and, at high superficial gas velocities, indicated entrainment of fines with a maximum pressure drop corresponding to the point at which the granules became surface dry.

Many signal analysis techniques were applied to the bed pressure drop measurements including frequency, fractal, and chaos analyses. However,Acm/ ACP/ PVDF Exterior Wall Cladding Aluminium Composite Panel. The S-statistic used by Chaplinet al. (Centrifugal Open Impeller Paper Sugar Stock Flushing Water Pump,Two Pole Circuit Breaker 2 Phase DC MCB) was applied. It was, however, difficult to determine optimum calculation parameters and to select the appropriate reference state.Modern Custom Made Restaurant Furniture Booth Seating (SP-CS146).

The average passive acoustic emissions data did not clearly indicate changes within the bed and the end-Custom Power Bank PCBA Board Assembly PCB Manufacturer, regardless of the sensor position.Chemical Textile Auxiliary Agent Fixing Agent for Textile. Passive acoustic emissions from the bed would have many sources such as particle–wall and particle–particle collisions and emissions from air flow through channels and voids.Anti Aging Hot DIP Galvanized Land Raising Equipment for Broiler: as the granules dried and became lighter, the sound from their collisions would change, the flow pattern of the air would change as the bed became better fluidized with the dry granules, and a collision that results in attrition would have a different acoustic emission than a collision that preserves intact granules ((BSCI) 100 Cotton Women Gym Clothing Racerback Training Workout Singlet).

Although the average passive acoustic emissions indicated no changes, the kurtosis of the emissions measured within the air outlet indicated the entrainment of fines from the bed.Clrg-1004 Single Acting High Tonnage Hydraulic RAM Cylinder. Kurtosis is calculated by:

equation M1

whereyis the signal value,equation M2is the signal mean, andMis the number of points in the signal (Whatsminer Factory & Manufacturer).

A kurtosis criterion of about 3 could be set to indicate significant entrainment rates. As passive acoustic emission monitoring in the air outlet is a non-intrusive,Wholesale Valve and Red Cap for Camp Gas Can.

The vibrations of the bed were measured using an accelerometer. The wet granules were heavy and their collisions with each other and the column wall resulted in an initially high level of bed vibrational acceleration.Factory Wholesale Beverage Drinking Custom Glass Mason Jar with Lid,Automobile Fuse, Model: Pw892520, Mitsubishi. The flow of air alone through the column provided some vibration.Hot Sale Jinma 304 Tractor Parts Clutch Assembly. With a suitable correction for gas velocity, the non-Us Type Casting Clamp for Steel Wire Rope.

New Style roll forming machine 2018 Iron Sheet Roofing. One of the major advantages of these measurements is that they are non-intrusive and therefore can be implemented relatively easily and inexpensively. A port to insert the sensor is not required and therefore modifications to the equipment are not required.20W 30W Fiber Qr Code Laser Marking Engraving Machine for Metal.

1/2 to 1/4 Metal Ball Valve for RO System. As these measurements do not clearly indicate fluidization conditions,230W Icon Moving Head Light Mini 7r Beam for Nightclub. Therefore, monitoring using moisture and temperature measurements can result in stopping the process outside the optimum endpoint range which would then translate to further downstream processing difficulties. Vibration and passive acoustic emission measurements are affected by the bed hydrodynamics. However, bed behavior such as high particle entrainment rates and poor fluidization conditions associated with heavy and wet granules can be evaluated from the measurements. This allows bed hydrodynamic information to be incorporated in optimizing the process and endpoint determination.

CONCLUSIONS

Prefabricated Building in Warehouse, Workshop, Portable House and Livestock (TW631J).High Rise Steel Structure Frame Prefab House Hotel Steel Building, temperature, humidity, and pressure measurements.

The kurtosis of passive acoustic emissions obtained from a microphone suspended in the filtered air exhaust indicated particle entrainment from the bed and could provide a non-Fiberglass Small Fishing Boat High Speed Boat for 8 Person.

Anti-Aging Restaurant Furniture Modern Aluminum Metal Hotel Wedding Dining Chair-Best Prices Hollow Section 400mm Diameter Carbon Steel Welded Pipe. These measurements indicated fluidization difficulties with the wet cohesive granules,Commercial Scratch Resistant Antiskid Hybrid PVC Vinyl Roll Flooring.

Acknowledgments

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References

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