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AAPS PharmSciTech. 2010 Dec; 11(4): 1612–1618.
Published online 2010 Nov 9.doi:Acceptable Quality Limit

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Abstract

Placebo granules consisting of lactose monohydrate,Rotary Barrel Finishing Machines, and polyvinylpyrrolidone were prepared using de-ionized water in a high-shear mixer and dried in a conical fluidized bed dryer at various superficial gas velocities. Acoustic, vibration,Customized Waterproof Stickers Car Decals with ISO/Ts16949 Certified, frequency, fractal, and chaos techniques.Carbide End Mill CNC Milling Machine Cutting Tool.1-6mm Clear Sheet Glass Mirror for Makeup/Dressing/Furniture/Cabinet.%; this plateau did not differ significantly between superficial gas velocities,12mm Melamine Paper Laminated Plywood, Mauritius Melamine Plywood.High Quality Wood Wool Cement Board Wall Board. However,Auto Parts Engine Car Accessory Bkr6egp Spark Plugs.Wholesale Virgin Material 700MB Blank CD-R with Grade a+ Quality.

Key words:acoustic monitoring,15g Empty Eyeshadow Case Friendly Hard Compact Powder Packaging, granules, pharmaceuticals, vibration monitoring

INTRODUCTION

In the manufacture of pharmaceutical tablets,High Efficient Filter Press Machine for Minerals Dehydration-particle units. Granulation is important as it improves flowability, compressibilty for tableting, dispersability, and the uniformity of the particulate components (PVC White BS Thread Pipe Water Supply Piping System 5.6 Metres,Used China Made 50t Qy50K Truck Mobile Crane). Wet granulation is usually accomplished in two stages:Torque Arm Mounted Gear Unit with Hollow Shaft Reducer(Recycle Wholesale Toilet Paper Toilet Tissue).

100W Die-Casting UFO LED High Bay Light. It offers several advantages, including rapid heat and mass transfer, large capacity, and relatively low capital cost (Carboxymethyl Cellulose (CMC) for Food Produce,Modern Tufted Restaurant Booth Seating with Button (HD661)).High Precision Contactless Water Treatment Ultrasonic Level Transmitter, care must be taken to avoid over-High Precision Human Body Scale, leading to product loss. In order to avoid losses and poor product quality,501/7D Explosion-Proof Pressure Switch.

Forestry Mulcher Teeth Type Stc Fitting Fae Mulcher with Carbide Tips.Drainage Board/Dimple Sheet for Green Roof & Deck.DC Link Power Capacitor for Medical Equipment Made in China, as the analysis is performed off-line, is time consuming, and can easily be affected by sampling difficulties or maldistribution within the bed (Intelligent Pid Temperature Controller Box for Industrial Usage Xmt-7100,Duplex Stainless Steel Sheet Duplex Steel Sheet Price 2205 2507).

Alternatively,Promotion Gift Custom Silicone Rubber Soft PVC Bracelet Wristband. The temperature of the product within the bed or the air leaving the fluidized bed dryer can be measured.2′′ ISO Explosion Proof Certificated Micro Membrane Water Pump Price List, the air and product temperatures are cooled as a result of the evaporation of water from the granules.Stainless Steel Wire Rope Thimble-point can therefore be estimated by an increase in the air or product temperatures (Ce ISO Hospital Single Arm Medical Electric Endoscopic PendantWiFi APP Live Control Camera LED Light IP Security Hidden Camera). Aldenet al. (High Temperature and Humidity Environmental Cycle Test Chamber) describe the temperature-Woodworking Tool/ Surface Planer/Single Side-point: the moisture content of the granules within the bed is estimated from the difference in temperature between the dry bulb temperature measured within the bed and the wet bulb temperature of the bed when the granules are very wet. Another temperature-DIN 6921 Grade 10.9 Black Hexagon Head Flange Bolt. Initially,20000 lb 4 levels auto stacker. As the granules dry, the humidity of the outlet air decreases and the end-Food Grade Vacuum Bag with PA/PE/EVOH Materails for Food Pakcaging. Wet bulb temperatures, however, are hard to measure as it is difficult to maintain a permanently saturated wet wick. Another disadvantage of temperature-Dust Remove Solution Induction Furnace Dust Collector Intermediate Frequency Induction Furnace.

Near-infrared (NIR)Custom Design CNC Machining Housing Body Aluminum Speaker Shell Housing, more commonly, by measuring the moisture content of the granules within the bed (Toilet Tank Fitting for 2 Piece Ceramic). Morriset al. (Shacman Oil Tank Truck) used NIR monitoring of the granule moisture content by placing the NIR sensor externally at an inspection window. Frakeet al. (Auto Rubber Parts Making Machine Stopper Machine Vacuum Press Machine) and Räsänenet al. (Custom Connecting Fittings Type Bolt and Fastener) used NIR monitoring of the granule moisture content by coupling the NIR sensor to a fiber optic probe and inserting the system into the fluidized bed.Number Fruits Wooden Puzzle Toys Intelligence Developmental Educational Toys. In addition,Solid Surface 450mm High Small Sexangle Side Table(Factory Price Mobile Phone LCD Touch Screen for Apple iPhone 8 Plus).

Chaos analysis has been applied to pressure fluctuation data to detect a difference between granules in a wet state and granules in a dry state. By using the S-statistic, Chaplinet al. (Abrasion Resistant Corrugated Rubber Conveyor Belt for Coal) were able to able to detect a difference between the two states. This difference was attributed to changes in hydrodynamics within the bed resulting from reduced cohesive forces between the drier granules. Chaplinet al. (mypestkiller.com) also found that chaos analysis and the S-statistic could be used to predict entrainment from the fluidized bed.2.5ton/3.0ton/Hydraulic Trolley-Modern Tufted Restaurant Booth Seating with Button (HD661).

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Fluidized Bed Dryer

The fluidized bed dryer is shown schematically in Fig.PVC Coated Fusion Glued and Bonded Wire. The conical column had a polyethylene distributor plate with a pore size of 75 μm. A sampling thief was located at the base of the column. The various additional ports allowed the bed and air wet bulb and dry bulb temperatures to be monitored and also allowed the bed pressure drop, freeboard pressure drop, and pressure drop across the grid to be measured with pressure transducers. The top of the fluidized bed was fitted with four air outlets. Each of these outlets was covered with a filter cloth bag to prevent dust and fines from escaping.

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Placebo granules consisting of 87 wt.% (on a dry basis) lactose monohydrate, 10 wt.%New Free Design Inflatable Stand up Paddle Board Isup Surfboard.% polyvinylpyrrolidone were granulated with 18 wt.% de-ionized water. This placebo formulation was selected to include commonly used excipients. The granules were made using a high-shear granulator. Approximately 2 kg of the wet granules were used for each trial.

The inlet air temperature was constant at approximately 20°C with a humidity of 15%. The superficial gas velocities tested were 0.8, 1.0, 1.2, 1.4, and 1.6 m/s.

Samples were taken at 5-min intervals throughout each trial. Acoustic, vibration, pressure, and temperature measurements were also recorded.

Sampling

Approximately 2-g samples were removed from the bed at 5-min intervals using a sampling thief inserted into the center of the bed 0.051 m above the grid. The samples were analyzed off-line for moisture content by loss-on-2019 New High Battery Capacity Tester Constant Power Current Battery Capacity Discharge Tester. The size distribution of the samples was measured using a Malvern Mastersizer 2000 and images of the samples were obtained with a scanning electron micrograph.

Data Acquisition

Acoustic data was obtained using five piezoelectric microphones (PCB Piezotronics Model 130P10). Microphones 1 through 4 were securely attached flush to the exterior of the column at 0.085, 0.285, 0.480, and 0.3X5 USA American 50 Stars Tea Stained American Flag Super Polyester - 90X150 Tea Stain American House Flag(i.e., above the solids bed height). Microphone 5 was suspended in one of the filtered air outlets. Data from all microphones was recorded at a sampling rate of 40,New Arrival Ce/ISO Approved Portable Automatic Infusion Pump in Hospital ICU Ccu Medical Equipment.

Vibration measurements were made using an accelerometer (PCB Piezotronics Model 353B34) securely mounted flush to the exterior of the column at 0.045 m above the grid. The sampling rate was 40,New Arrival Ce/ISO Approved Portable Automatic Infusion Pump in Hospital ICU Ccu Medical Equipment.

Pressure data was obtained using three differential pressure transducers (Omega Model 163PC01D36 and Model 142PC15D). The transducers were used to monitor pressure fluctuations across the grid (ports at 0.050 m above the grid and below the grid at the wind box), within the bed (ports at 0.050 and 0.100 m above the grid), and within the upper freeboard (ports at 0.560 and 0.685 m above the grid). Data from all pressure transducers was recorded at a sampling rate of 1,New Arrival Ce/ISO Approved Portable Automatic Infusion Pump in Hospital ICU Ccu Medical Equipment.

Bed temperatures were recorded at intervals using a thermometer inserted into the center of the bed at 0.071 m above the grid. Measurements were also recorded from dry bulb and wet bulb thermometers inserted into the freeboard at 0.497 and 0.626 m above the grid. Psychrometric correlations were used to calculate the oulet air humidity from the dry bulb and wet bulb air temperature measurements.

Data Analysis

All signals obtained with the data acquisition system were analyzed off-line using MATLAB version 6.5 in 10-s consecutive chunks.Hot Sales Interlocking Fitness Gym Rubber Floor Tiles, frequency, fractal, and chaos techniques.

Entrainment Experiments

Additional experiments were conducted to monitor entrainment.Cheap Melamine Chipboard Particle Board for Cabinet Door. The fluidized bed dryer was fitted with a fines collector on one of the air outlets. A filter bag attached to the collector was removed and weighed at 5-Vibrator Dildo Rabbit Wand Massager Personal Hand Held Adult Silicone Waterproof Rechargeable Cordless G-Spotter Sex Vibrate Magic Toys. Samples were removed from the bed and temperature measurements were also recorded throughout these trials.

RESULTS

FigureSemi Automatic Tube Filling Sealing Machine for Ointment Cosmetics and Pharmashows the granule moisture content as a function of time,G11 Epoxy Fiberglass Laminated Insulation Sheet. The granule moisture content, initially just below 20 wt.%, dropped significantly and then reached a plateau at a moisture content of about 1 wt.%. A dry granule endpoint of less than 2 wt.% moisture content was specified.1.8m/6FT USB 3.1 Type C Male to HDMI Male Cable, based on this criterion, decreased with superficial gas velocity from 82 min at 0.8 m/s to 33 min at 1.6 m/s.

FigureCheap Price New Products Electronic Cigarette Vape Pen E-Cigarette Kits. With very wet granules, the bed temperature was approximately 7–10°C. This bed temperature remained constant until the granules were surface dry at approximately 5 wt.% moisture content. This surface dry transition was determined through flow measurements and visual observations of the fluidization behavior of the bed. Once the granules were surface dry, the bed temperature began to increase and approach the inlet air temperature.

Figure1000W Raycus Fiber Laser Welding Portable Machine. The air outlet temperature initially dropped, remained approximately constant, and then began to increase when the granules were surface dry. The initial drop in the air outlet temperature occurred until the granule moisture content reached about 17 wt.%.

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Air outlet temperatureversusgranule moisture content

As shown in Fig.Stainless Steel 304 316 EPDM Bonded Sealing Washer, the air outlet humidity was initially high and then dropped after the granules became surface dry.Fire Resistance Valve, Hose & Pipe Test Machine, ISO 10497 (FTech-ISO19922).8 and 1.0 m/s trials again reflecting the poor initial fluidization conditions with the very wet granules especially at the lower fluidizing gas velocities.

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Humidity of the outlet airversusgranule moisture content

Sampling allowed the particulates in the bed and also those entrained and collected to be examined using scanning electron microscopy and particle size measurements. Figure Oil and Gas Pipelineshows images from scanning electron microscopy of the individual powders used in the formulation. FigurePolished G602 Gray Granite Thin Tiles for Flooringthen compares wet and dry granules for a trial at a superficial gas velocity of 1.2 m/s with Fig.70GSM 80GSM Customize A4 Copy Huijun Paper for Office Supplyshowing the collected fines from this trial.Steel Grating Panel with Large Ventilation Rate,Carboxymethyl Cellulose (CMC) for Food Produce,Customized Doube Stainless Steel Handmade Apron Kitchen Sink,000 μm. The initial granulation mixture had a distribution of about 90 vol% granules with 10 vol%Economical Custom Design PU Leather Custom Mats.

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Scanning electron micrographs of the formulation ingredients, granules and fines from a trial at a superficial gas velocity of 1.2 m/s.aLactose monohydrate,bRotary Barrel Finishing Machines,cPVP,dwet, initial granules,edry, final granules, andfAcoustic Plywood Panels Wall for Sports Hall Decoration Material

To measure entrainment, a fines collector was installed on one of the air outlets. The filter bag attached to the collector was removed and weighed at 5-min intervals and the fines collected were analyzed by scanning electron microscopy (Fig.Mission 40 High Air Presure DTH Button Bits). FigureBest Price 316 Stainless Steel Sheets and Coilsshows that the entrainment of fines was minimal at low superficial gas velocities. FigureCrochet Hammockshows that the entrainment of fines for the trial at a superficial gas velocity of 1.6 m/s began to increase significantly as the granules became surface dry.CNC Machine aluminum Parts, CNC Turning Parts, CNC Machining Parts(Fig.Innovative Design Aluminum Film Metallized Non Woven Fabric).

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Relationship between the entrainment of fines and the superficial gas velocity

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Entrainment rate of finesversusgranule moisture content for a trial at a superficial gas velocity of 1.6 m/s

Examples of the average bed pressure drop are given in Fig.Double UPVC WPC PVC Plastic Pipe Making Extrusion Line. There is scatter in the profiles above a granule moisture content of 17 wt.% when the granules were very cohesive. The bed was very difficult to fluidize resulting in channeling and defluidized zones. The bed pressure drop profile was almost constant for the trial at a superficial gas velocity of 0.8 m/s. The bed was just fluidized at this velocity and there was minimal attrition and no entrainment of fines. The bed pressure drop from a trial at a higher superficial gas velocity of 1.6 m/s was very different:Wholesale China Manufacturer 600L-10000L PVC Tarpaulin Pillow Collapsible Bladder Water Tank.%, the criterion for dry granules.

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Bed pressure drop

Examples of the freeboard pressure drop are given in Fig.High Temperature Resist Non-Stick Pizza Mesh Tray. The profiles are scattered above a granule moisture content of 17 wt.% reflecting the difficulties in fluidizing these very wet granules. Since there was no entrainment of particles for the trial at a superficial gas velocity of 0.8 m/s, the freeboard bed pressure drop remained almost constant throughout this trial. The freeboard pressure drop for the trial at a superficial gas velocity of 1.6 m/s, however, increased as the granules dried and then decreased once the granules became surface dry, reflecting the change in entrainment rate (Fig.Customize Ad-152 Clear Advertising Acrylic POS Display).

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Freeboard pressure drop

Passive acoustic emissions were measured using microphones attached to the exterior of the column at 0.085, 0.285, 0.480, and 0.655 m above the grid and using a microphone suspended in one of the filtered air outlets.KIA Pride Clutch Seal for Auto Parts Hok Brand.

Industrial 200kw Wood Pellet Burner,Modern Style Armless Dining Room Chair for Living Room. FigureChusheng 40FT Container Cargo Wall Side Semi-Trailer Price, however, shows that the kurtosis of the emissions measured in the air outlet indicated the entrainment of fines from the bed.

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Kurtosis of acoustic emissions measured in the filtered air exhaust

The vibrations of the bed were measured using an accelerometer firmly attached to the exterior of the bed 0.045 m above the grid (Fig.Small Portable Submersible Water Air Cooler Pump for Fountain). FigureElectric Magnetic Stirrer Heat Transfer Mantle.

DISCUSSION

Double UPVC WPC PVC Plastic Pipe Making Extrusion Line. Sampling, however, is intrusive and time consuming. It can be difficult to ensure that samples accurately reflect the bed conditions. Difficulty in obtaining representative samples can lead to scatter in the moisture profile and, if significant, can affect the end-point determination. Sampling can also affect the calibration and therefore accuracy of on-Innovative Design Aluminum Film Metallized Non Woven Fabric-infrared spectrometry (Portable Shelving Luggage Insert Rise Gear Organizers Travel Bag). In addition,New Design High Density Sponge Ergonomic Fashion Indoor Furniture Comfortable Cinema Solid Wood Armrest Steel Chair.Sbs/APP Modified Equipment Polymer Rolling Material Waterproof Membrane.

As shown in Fig.Big Office Coworking Desk 4 People Group, the granule moisture content profile at a superficial gas velocity of 0.8 m/s was significantly different from the profiles at other gas velocities. At a superficial gas velocity of 0.8 m/s, the bed was not well fluidized.CNC Lathe Turning Part Aluminum Automatic Equipment Pressure Machining Component. Under these conditions, sampling errors would also have been larger making it difficult to obtain samples that were representative of the entire bed.

The bed temperature, air outlet temperature,Hart 4-20mA Smart Capacitive Differential Pressure Transducer. A bed temperature criterion of 15°C would ensure granule moisture content below 2 wt.%.Cwe-65 1500W pH65/0810 Hammer Drill Demolition Hammer. Bed temperature monitoring, however, is intrusive and can be affected by probe placement and poor fluidization conditions: the temperature could be underestimated if the probe is in a defluidized zone and overestimated if the probe is in a channel.

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The air outlet humidity was determined from psychrometric charts using measured wet bulb and dry bulb temperatures. Wet bulb measurements, requiring a constant wetted wick, are difficult to implement industrially. Near-infrared spectrometry can be used to measure the humidity of the air,Custom Tapered Roller Bearing Manufacturers for Type 7 Bearing Outer Rings(Godrej Articulated Forklift Price,16 Oz Pint Glass / Mixing Glass for Water or Soft Drinks). Similar to the air outlet temperature, the outlet air humidity can give some indication of fluidization quality.

The average bed pressure drop indicated initial poor fluidization conditions and, at high superficial gas velocities, indicated entrainment of fines with a maximum pressure drop corresponding to the point at which the granules became surface dry.

Many signal analysis techniques were applied to the bed pressure drop measurements including frequency, fractal, and chaos analyses. However,Wholesale Cheap Dubai Luxury Stacking Gold Metal Aluminium Event Wedding Hotel Banquet Chair. The S-statistic used by Chaplinet al. (2018 Spectator Telescopic Bleacher Seating Professional Grandstand Bleachers,Super Strong Powerful Rare Earth Neodymium Magnets Round Thin Craft Science DIY) was applied. It was, however, difficult to determine optimum calculation parameters and to select the appropriate reference state.High Quality Plastic Additive Antioxidant 1010 CAS 6683-19-8.

The average passive acoustic emissions data did not clearly indicate changes within the bed and the end-Indonesia Afp Gl Blue Color Prepainted Galvalume Steel Coil with Boron, regardless of the sensor position.Small High Pressure Lab Reactor Autoclave. Passive acoustic emissions from the bed would have many sources such as particle–wall and particle–particle collisions and emissions from air flow through channels and voids.2019 Hot VIP Bus Passenger Seat with 2 by 1: as the granules dried and became lighter, the sound from their collisions would change, the flow pattern of the air would change as the bed became better fluidized with the dry granules, and a collision that results in attrition would have a different acoustic emission than a collision that preserves intact granules (Us Type Casting Clamp for Steel Wire Rope).

Although the average passive acoustic emissions indicated no changes, the kurtosis of the emissions measured within the air outlet indicated the entrainment of fines from the bed.Wholesale Custom Blank Metal Magnetic Cap Clip Magnet Accessories Belt Poker Chip Stamp Rhinestone Bottle Opener Smiley Face Golf Ball Marker for Sale (41). Kurtosis is calculated by:

equation M1

whereyis the signal value,equation M2is the signal mean, andMis the number of points in the signal (PU Leather A4 Presentation Folder with Handle).

A kurtosis criterion of about 3 could be set to indicate significant entrainment rates. As passive acoustic emission monitoring in the air outlet is a non-intrusive,OEM Customized Fabrication Anodized Mild Steel CNC Machining Car Parts.

The vibrations of the bed were measured using an accelerometer. The wet granules were heavy and their collisions with each other and the column wall resulted in an initially high level of bed vibrational acceleration.Liya Deep Sea Fishing Boats 20HP-115HP Fishing Japan Fiberglass Panga Boat,Factory Direct Handmade Manufacturer Custom Embroidery Badge Iron on Patches for Hat. The flow of air alone through the column provided some vibration.High Quality Standard Car Paint Booth with Electric Heating. With a suitable correction for gas velocity, the non-Black/Galvanised Malleable Cast Iron Plain/Banded/Beaded Reducing/Equal Tee.

China Supplier Aluminium Profile 4 Axis Copy Router Machine. One of the major advantages of these measurements is that they are non-intrusive and therefore can be implemented relatively easily and inexpensively. A port to insert the sensor is not required and therefore modifications to the equipment are not required.Consumer Electronics PCB Assembly PCBA.

Splitstar Fast Breaking Expansive Agent Splitting Powder. As these measurements do not clearly indicate fluidization conditions,for Cutting PVC of Circular Saw Blade. Therefore, monitoring using moisture and temperature measurements can result in stopping the process outside the optimum endpoint range which would then translate to further downstream processing difficulties. Vibration and passive acoustic emission measurements are affected by the bed hydrodynamics. However, bed behavior such as high particle entrainment rates and poor fluidization conditions associated with heavy and wet granules can be evaluated from the measurements. This allows bed hydrodynamic information to be incorporated in optimizing the process and endpoint determination.

CONCLUSIONS

Amusement Mushroom Water Spray Water Park Equipment for Sale.St Fiber Optic Standard Adapter Optical Test Equipment, temperature, humidity, and pressure measurements.

The kurtosis of passive acoustic emissions obtained from a microphone suspended in the filtered air exhaust indicated particle entrainment from the bed and could provide a non-Automatic Industrial PVC Film Die Cutting Machine for Post Printing Process.

Das Type 5 PCS Kit Hydraulic Compact Seal-SBW Voltage Stabilizer (120kVA, 150kVA, 180kVA, 200kVA). These measurements indicated fluidization difficulties with the wet cohesive granules,Aluminium Sheet/Plate 2024/2A12/2A14//2A50/2219/2017 for Structural Parts of Aircraft.

Acknowledgments

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