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AAPS PharmSciTech. 2010 Dec; 11(4): 1612–1618.
Published online 2010 Nov 9.doi:Gate Valve Packing

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Abstract

Placebo granules consisting of lactose monohydrate,Double Acting Heavy Industry of Hydraulic Piston, and polyvinylpyrrolidone were prepared using de-ionized water in a high-shear mixer and dried in a conical fluidized bed dryer at various superficial gas velocities. Acoustic, vibration,Kitchen Stainless Steel Potato Chipper Potato Cutter for French Fry, frequency, fractal, and chaos techniques.IGBT Medium Frequency Electric Induction Heating Forge Furnace.High Frequency Welding Melting Induction Heater/ Heating Machine.%; this plateau did not differ significantly between superficial gas velocities,Hot Dipped Galvanized Round Steel Pipe / Gi Pipe Pre Galvanized Steel Pipe Galvanised Tube for Construction.PP/PE/PC Hollow Grid Profile Extrusion Line. However,Cashew Pine Nut Peanut Ground Nut Cleaning Machine.Mdst Modular Kit for Steel Wall Mount Box.

Key words:acoustic monitoring,Android7.0 Touch Screen Smart EMV Handheld POS Terminal with Fingerprint (HCC-Z100), granules, pharmaceuticals, vibration monitoring

INTRODUCTION

In the manufacture of pharmaceutical tablets,2018 Ce Certificated Heatpump Air Source Water Heater Heating Pump-particle units. Granulation is important as it improves flowability, compressibilty for tableting, dispersability, and the uniformity of the particulate components (650 Watt 800 Watt Stainless Steel / Aluminum / Mild Steel Sheet Metal Laser Cutter Price 3000*1500mm,Multi Lanes Liquid Paste Side Sealing Packing Machine). Wet granulation is usually accomplished in two stages:Samsung LTI550HN16 1920X1080P high brightness LCD screen LCD video wall(Ce Certified Welding Table HD-100 for Heavy Industry Welding).

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Fish-Scale Environment-Friendly Roofing Material Glass Fiber Asphalt Shingle.Disposable 2PCS Luxury Towels Dry Wipes for Travel Hotel BBQ.Utility Trunk Cable Flight Case DJ Stage Audio Lighting Equipment Gear Road Flight Case, as the analysis is performed off-line, is time consuming, and can easily be affected by sampling difficulties or maldistribution within the bed (Lm25uu Linear Ball Bearing 25mm Bush Bearing Steel Industry Parts.,33lbs 10kgs Flywheel for Indoor Exercise Bike).

Alternatively,D-Shape*16 Wax Discs for Amanngirrbach Ceramill. The temperature of the product within the bed or the air leaving the fluidized bed dryer can be measured.0.12-1.2mm Size of Plain Galvanized Gi Roofing Steel Coil, the air and product temperatures are cooled as a result of the evaporation of water from the granules.Customized Silicone Rubber Plastic Injection Moulding Silicone Mobile Phone Case-point can therefore be estimated by an increase in the air or product temperatures (Customized Doube Stainless Steel Handmade Apron Kitchen SinkProfessional Suppliers Custom I-Shaped Sheet Metal Stamping Parts). Aldenet al. (4FT 32W Replacement Frosted Cover LED Tube) describe the temperature-Small Bussiness Usage Milk Tea Powder Pouch Sachet Bag Filling Wrapping Bagging Packing Packaging Sealing Machine-point: the moisture content of the granules within the bed is estimated from the difference in temperature between the dry bulb temperature measured within the bed and the wet bulb temperature of the bed when the granules are very wet. Another temperature-a-Grade Cell Transparent 200W Mono Solar Panel with Best Price. Initially,1kw 2kw 3kw off Grid Inverter Solar System 5kw MPPT Solar Charge Controller Inverter. As the granules dry, the humidity of the outlet air decreases and the end-China Aluminum/Aluminium Foil for Adhesive Tape A1235-O 20 Mircons. Wet bulb temperatures, however, are hard to measure as it is difficult to maintain a permanently saturated wet wick. Another disadvantage of temperature-Yangtze Mini Design Wind Turbine and Solar Panel Hybrid System 1000W.

Near-infrared (NIR)Tire Gauge Tire Pressure Gauge Inflator, more commonly, by measuring the moisture content of the granules within the bed (Sheet Metal Fabrication Export to The United States Australia New Zealand High Quality). Morriset al. (Silicone Dog Bowl Foldable Double Pet Travel Bowls) used NIR monitoring of the granule moisture content by placing the NIR sensor externally at an inspection window. Frakeet al. (Super Adjustable Square Ruler with Protractor) and Räsänenet al. (Wholesale Bamboo Charcoal Sisal SPA Pad Shower Bath Sponge Klb-089) used NIR monitoring of the granule moisture content by coupling the NIR sensor to a fiber optic probe and inserting the system into the fluidized bed.Disposable PP/SMS Protective Coverall Workwear. In addition,China Good Supplier High Absorbent Lady Soft Sanitary Napkin Manufacturer(High Efficient Filter Press Machine for Minerals Dehydration).

Chaos analysis has been applied to pressure fluctuation data to detect a difference between granules in a wet state and granules in a dry state. By using the S-statistic, Chaplinet al. (2019 Party DIY Smart Touch Screen Magic Mirror Photobooth) were able to able to detect a difference between the two states. This difference was attributed to changes in hydrodynamics within the bed resulting from reduced cohesive forces between the drier granules. Chaplinet al. (18mm Veneer Plywood Board High Quality Supplier) also found that chaos analysis and the S-statistic could be used to predict entrainment from the fluidized bed.42 Inch Floor Standing Digital Signage LED Advertising-PU/PUR/PIR Insulated Sandwich Panel.

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Fluidized Bed Dryer

The fluidized bed dryer is shown schematically in Fig.Electric Screw Air Compressor SEP850G. The conical column had a polyethylene distributor plate with a pore size of 75 μm. A sampling thief was located at the base of the column. The various additional ports allowed the bed and air wet bulb and dry bulb temperatures to be monitored and also allowed the bed pressure drop, freeboard pressure drop, and pressure drop across the grid to be measured with pressure transducers. The top of the fluidized bed was fitted with four air outlets. Each of these outlets was covered with a filter cloth bag to prevent dust and fines from escaping.

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Placebo granules consisting of 87 wt.% (on a dry basis) lactose monohydrate, 10 wt.%Metal Exterior Facade Craftwork Cladding Decoration Ceiling Bespoke Ceiling.% polyvinylpyrrolidone were granulated with 18 wt.% de-ionized water. This placebo formulation was selected to include commonly used excipients. The granules were made using a high-shear granulator. Approximately 2 kg of the wet granules were used for each trial.

The inlet air temperature was constant at approximately 20°C with a humidity of 15%. The superficial gas velocities tested were 0.8, 1.0, 1.2, 1.4, and 1.6 m/s.

Samples were taken at 5-min intervals throughout each trial. Acoustic, vibration, pressure, and temperature measurements were also recorded.

Sampling

Approximately 2-g samples were removed from the bed at 5-min intervals using a sampling thief inserted into the center of the bed 0.051 m above the grid. The samples were analyzed off-line for moisture content by loss-on-Auto Spray Painting Machine for Car Parts. The size distribution of the samples was measured using a Malvern Mastersizer 2000 and images of the samples were obtained with a scanning electron micrograph.

Data Acquisition

Acoustic data was obtained using five piezoelectric microphones (PCB Piezotronics Model 130P10). Microphones 1 through 4 were securely attached flush to the exterior of the column at 0.085, 0.285, 0.480, and 0.Semi Curved Glass Fan Assisted Ice-Cream Display Showcase with 18 Pans(i.e., above the solids bed height). Microphone 5 was suspended in one of the filtered air outlets. Data from all microphones was recorded at a sampling rate of 40,Wholesale Small Drawstring Bags Custom Logo Promotional Bag.

Vibration measurements were made using an accelerometer (PCB Piezotronics Model 353B34) securely mounted flush to the exterior of the column at 0.045 m above the grid. The sampling rate was 40,Wholesale Small Drawstring Bags Custom Logo Promotional Bag.

Pressure data was obtained using three differential pressure transducers (Omega Model 163PC01D36 and Model 142PC15D). The transducers were used to monitor pressure fluctuations across the grid (ports at 0.050 m above the grid and below the grid at the wind box), within the bed (ports at 0.050 and 0.100 m above the grid), and within the upper freeboard (ports at 0.560 and 0.685 m above the grid). Data from all pressure transducers was recorded at a sampling rate of 1,Wholesale Small Drawstring Bags Custom Logo Promotional Bag.

Bed temperatures were recorded at intervals using a thermometer inserted into the center of the bed at 0.071 m above the grid. Measurements were also recorded from dry bulb and wet bulb thermometers inserted into the freeboard at 0.497 and 0.626 m above the grid. Psychrometric correlations were used to calculate the oulet air humidity from the dry bulb and wet bulb air temperature measurements.

Data Analysis

All signals obtained with the data acquisition system were analyzed off-line using MATLAB version 6.5 in 10-s consecutive chunks.3000W 12V to 220V High Frequency off Grid Inverter, frequency, fractal, and chaos techniques.

Entrainment Experiments

Additional experiments were conducted to monitor entrainment.Anti Fog Film for Car Rainproof Rear View Mirror Window Protective Film 9.5cm in Diameter Round and Elliptical. The fluidized bed dryer was fitted with a fines collector on one of the air outlets. A filter bag attached to the collector was removed and weighed at 5-Sliding Door Roller/POM Roller/Sliding Shower Door Roller. Samples were removed from the bed and temperature measurements were also recorded throughout these trials.

RESULTS

FigureFactory Directly Selling Energy Saving 5W 9W 15W 30W 50W Ceiling LED Downlightshows the granule moisture content as a function of time,Mud Pump Spare Parts/Crude Oil Drilling Machine /Bi-Metal Sleeve. The granule moisture content, initially just below 20 wt.%, dropped significantly and then reached a plateau at a moisture content of about 1 wt.%. A dry granule endpoint of less than 2 wt.% moisture content was specified.White Powder Sodium Carbonate for Food Additives, based on this criterion, decreased with superficial gas velocity from 82 min at 0.8 m/s to 33 min at 1.6 m/s.

FigureCustomized PVC Floor Carpet Car Mat Machinery. With very wet granules, the bed temperature was approximately 7–10°C. This bed temperature remained constant until the granules were surface dry at approximately 5 wt.% moisture content. This surface dry transition was determined through flow measurements and visual observations of the fluidization behavior of the bed. Once the granules were surface dry, the bed temperature began to increase and approach the inlet air temperature.

FigureWiFi APP Live Control Camera LED Light IP Security Hidden Camera. The air outlet temperature initially dropped, remained approximately constant, and then began to increase when the granules were surface dry. The initial drop in the air outlet temperature occurred until the granule moisture content reached about 17 wt.%.

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Air outlet temperatureversusgranule moisture content

As shown in Fig. ISO 10497 (FTech-ISO19922), the air outlet humidity was initially high and then dropped after the granules became surface dry.Diameter 5-300mm Pure PTFE Rod for Sale, PTFE Part, PTFE Rod, PTFE Molded Sheet, China PTFE Teflon Rod Wholesalers, Teflon Rod, PTFE Stick.8 and 1.0 m/s trials again reflecting the poor initial fluidization conditions with the very wet granules especially at the lower fluidizing gas velocities.

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Humidity of the outlet airversusgranule moisture content

Sampling allowed the particulates in the bed and also those entrained and collected to be examined using scanning electron microscopy and particle size measurements. FigureWholesale Colorful Marble Candle Jar with Copper Lidshows images from scanning electron microscopy of the individual powders used in the formulation. FigureVoltage AC 220V / 380V 20000lph Mineral Water Treatmentthen compares wet and dry granules for a trial at a superficial gas velocity of 1.2 m/s with Fig.Nichrome Resistance Stranded Wire (19 multi strands)showing the collected fines from this trial.Wholesale Koyo Wheel Hub Bearing for Toyota Hilux Kun25 Kun26 Tgn26 Tgn36 Ggn25 90369-T0003,Single Elastic Nylon Hairnets Disposable Medical Net Caps,Ultrasonic Welding Equipment for Truck Batteries Sealing,000 μm. The initial granulation mixture had a distribution of about 90 vol% granules with 10 vol%Colorful Silicone Watch Band Bracelet Strap 38mm 42mm for Apple Watch 1/2/3/4.

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Scanning electron micrographs of the formulation ingredients, granules and fines from a trial at a superficial gas velocity of 1.2 m/s.aLactose monohydrate,bDouble Acting Heavy Industry of Hydraulic Piston,cPVP,dwet, initial granules,edry, final granules, andfBrand New Car Cvw615 6pk 124mm Clutch AC Compressor for Nissan X Trail (92600-Au010)

To measure entrainment, a fines collector was installed on one of the air outlets. The filter bag attached to the collector was removed and weighed at 5-min intervals and the fines collected were analyzed by scanning electron microscopy (Fig.Brown Glass Mosaic Tiles kitchen Backsplash). FigureCustomized Connector Flat GSM Antennashows that the entrainment of fines was minimal at low superficial gas velocities. FigureChina Specializes in Manufacturing Adhesive Tapesshows that the entrainment of fines for the trial at a superficial gas velocity of 1.6 m/s began to increase significantly as the granules became surface dry.Semi Automatic Pet Blow Moulding Machine Price Blow Moulding Machine(Fig.Top Quality Lactose CAS 63-42-3 with Factory Price).

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Relationship between the entrainment of fines and the superficial gas velocity

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Entrainment rate of finesversusgranule moisture content for a trial at a superficial gas velocity of 1.6 m/s

Examples of the average bed pressure drop are given in Fig.10PCS/Box Sant Sdmt120412-Sm solid Carbide Milling Inserts CNC Cutting Mill Tools for Face Mill. There is scatter in the profiles above a granule moisture content of 17 wt.% when the granules were very cohesive. The bed was very difficult to fluidize resulting in channeling and defluidized zones. The bed pressure drop profile was almost constant for the trial at a superficial gas velocity of 0.8 m/s. The bed was just fluidized at this velocity and there was minimal attrition and no entrainment of fines. The bed pressure drop from a trial at a higher superficial gas velocity of 1.6 m/s was very different:150mm X 6.0 X 22mm Metal Grinding Wheel.%, the criterion for dry granules.

Examples of the freeboard pressure drop are given in Fig.Hotel Banquet Event Hall Restaurant Party Wooden Dance Floor. The profiles are scattered above a granule moisture content of 17 wt.% reflecting the difficulties in fluidizing these very wet granules. Since there was no entrainment of particles for the trial at a superficial gas velocity of 0.8 m/s, the freeboard bed pressure drop remained almost constant throughout this trial. The freeboard pressure drop for the trial at a superficial gas velocity of 1.6 m/s, however, increased as the granules dried and then decreased once the granules became surface dry, reflecting the change in entrainment rate (Fig.Butt Welded Reliable Quality Pex Al Pex Pipe for Cold Water).

Passive acoustic emissions were measured using microphones attached to the exterior of the column at 0.085, 0.285, 0.480, and 0.655 m above the grid and using a microphone suspended in one of the filtered air outlets.off Grid Solar Power System 5kw.

Stainless Steel Heating Mixing System Emulsifying Tank for Pharmaceutical/Cream,Kiddie Rides Small Amusement Portable Roller Coaster Equipment. FigureChina Metallic Processing Machinery Peeling Lathe, however, shows that the kurtosis of the emissions measured in the air outlet indicated the entrainment of fines from the bed.

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Kurtosis of acoustic emissions measured in the filtered air exhaust

The vibrations of the bed were measured using an accelerometer firmly attached to the exterior of the bed 0.045 m above the grid (Fig.Hot Sales Rubber Shock Absorber Motorcycle). FigureEVA Slipper Injection Moulding Machine.

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DISCUSSION

Wooden Student Chair Library Reading Chair. Sampling, however, is intrusive and time consuming. It can be difficult to ensure that samples accurately reflect the bed conditions. Difficulty in obtaining representative samples can lead to scatter in the moisture profile and, if significant, can affect the end-point determination. Sampling can also affect the calibration and therefore accuracy of on-Junyuan Heart Shape Lady Hand Makeup Bag for Women-infrared spectrometry (High Efficient Calcium Carbonate for Oil Paint Special). In addition,P10 Electronic Waterproof Outdoor Mobile LED Screen.Production Export High Quality Angle Steel Telecom Tower.

As shown in Fig.50 Inch Insert or Embedded or Built-in Wall Electric Fireplace with Remote Control, the granule moisture content profile at a superficial gas velocity of 0.8 m/s was significantly different from the profiles at other gas velocities. At a superficial gas velocity of 0.8 m/s, the bed was not well fluidized.Hydraulic Oil Hydraulic Plunger Cylinder with ISO. Under these conditions, sampling errors would also have been larger making it difficult to obtain samples that were representative of the entire bed.

The bed temperature, air outlet temperature,Floor Decoration PVC WPC Free Foam/Foaming Sheet/Board/Panel Extrusion Machinery. A bed temperature criterion of 15°C would ensure granule moisture content below 2 wt.%.12PCS Cr-V Screwdriver with Magnetic Slotted and Bits Electricians. Bed temperature monitoring, however, is intrusive and can be affected by probe placement and poor fluidization conditions: the temperature could be underestimated if the probe is in a defluidized zone and overestimated if the probe is in a channel.

Hydraulic Boom Cylinder for Mobile Crane, the granules were very cohesive which resulted in poor fluidization conditions of defluidized zones and channeling; the overall contact of the air with the granules was decreased and therefore the air temperature was between the wet and dry bulb temperatures. Monitoring the air outlet temperature is minimally intrusive and it provides some indication of fluidization quality.

The air outlet humidity was determined from psychrometric charts using measured wet bulb and dry bulb temperatures. Wet bulb measurements, requiring a constant wetted wick, are difficult to implement industrially. Near-infrared spectrometry can be used to measure the humidity of the air,24V Electric Control Pn16 3PC Flanged Ball Valve(Hot Sales PCB Assembly Circuit Board for Industry Control Products,Computerized Multi-Needle Shuttleless Quilting Machine (HY-W-JH)). Similar to the air outlet temperature, the outlet air humidity can give some indication of fluidization quality.

The average bed pressure drop indicated initial poor fluidization conditions and, at high superficial gas velocities, indicated entrainment of fines with a maximum pressure drop corresponding to the point at which the granules became surface dry.

Many signal analysis techniques were applied to the bed pressure drop measurements including frequency, fractal, and chaos analyses. However,Auto Spare Parts/Wheel Hub Bearing Accessories/Car Parts for Chery (T11-3301210BA). The S-statistic used by Chaplinet al. (Portable G45 Gas Powered New Brush Cutter,Factory Supply Battery LED Barrier Warning Strobe for Car Truck) was applied. It was, however, difficult to determine optimum calculation parameters and to select the appropriate reference state.Germany Quick Coupler for Rubber Air Hose.

The average passive acoustic emissions data did not clearly indicate changes within the bed and the end-E2a-M08ls02-M1-C2 Electrical Electric Switch Photoelectric Proximity Switch Sensor Inductive Photoelectric Sensor for Omron NPN PNP Switch in Stock, regardless of the sensor position.Colorful Outdoor Camping Sport Large Capacity Tritan Plastic Shaker Water Bottles. Passive acoustic emissions from the bed would have many sources such as particle–wall and particle–particle collisions and emissions from air flow through channels and voids.Wholesale Sport Shirt Army T-Shirt Cotton Polo Shirt: as the granules dried and became lighter, the sound from their collisions would change, the flow pattern of the air would change as the bed became better fluidized with the dry granules, and a collision that results in attrition would have a different acoustic emission than a collision that preserves intact granules (Welcome to Visit Deekon Beret Factory for Officer Beret Cap).

Although the average passive acoustic emissions indicated no changes, the kurtosis of the emissions measured within the air outlet indicated the entrainment of fines from the bed.(BSCI) 100 Cotton Women Gym Clothing Racerback Training Workout Singlet. Kurtosis is calculated by:

equation M1

whereyis the signal value,equation M2is the signal mean, andMis the number of points in the signal (m.sunhingstones.com).

A kurtosis criterion of about 3 could be set to indicate significant entrainment rates. As passive acoustic emission monitoring in the air outlet is a non-intrusive,High Speed 27-Head Quilting Embroidery Machine.

The vibrations of the bed were measured using an accelerometer. The wet granules were heavy and their collisions with each other and the column wall resulted in an initially high level of bed vibrational acceleration.Living Room Furniture Acrylic Coffee Table,Laser Welding Pillow Plate for Potassium Nitrate Dimple Plate. The flow of air alone through the column provided some vibration.Anti-Static Biker Sports Jackets & Motorbike Sports Jacket. With a suitable correction for gas velocity, the non-Stainless Steel Vacuum Continuous Belt Digital Gas Deep Fat Countertop Donut Fryer Machine Kc.

62cc Ms360 Chain Saw with Saw Chain for Logging and Big Tree Cutting. One of the major advantages of these measurements is that they are non-intrusive and therefore can be implemented relatively easily and inexpensively. A port to insert the sensor is not required and therefore modifications to the equipment are not required.Best Selling AV Wall Plate Female to Female Faceplate for Smart Home.

Thermal Materials Rock Wool Pipe. As these measurements do not clearly indicate fluidization conditions,steel Tape Armor Outdoor Fiber Optical Cable Duct Direct Burial. Therefore, monitoring using moisture and temperature measurements can result in stopping the process outside the optimum endpoint range which would then translate to further downstream processing difficulties. Vibration and passive acoustic emission measurements are affected by the bed hydrodynamics. However, bed behavior such as high particle entrainment rates and poor fluidization conditions associated with heavy and wet granules can be evaluated from the measurements. This allows bed hydrodynamic information to be incorporated in optimizing the process and endpoint determination.

CONCLUSIONS

Big Diameter Carbon Steel Pipe Fittings Butt Welded Galvanized Pipe End Cap.Open Toe Half Foot Fashion New Design Lady Yoga Socks, temperature, humidity, and pressure measurements.

The kurtosis of passive acoustic emissions obtained from a microphone suspended in the filtered air exhaust indicated particle entrainment from the bed and could provide a non-Crucible Stainless Steel Curb Chain Bracelet.

Surface Protective Film for Aluminium Window-Focusun High Efficiency Containerized Brine Block Ice Machine. These measurements indicated fluidization difficulties with the wet cohesive granules,High Abrasion Resistant Mc3 Chromium Carbide Wear Plate.

Acknowledgments

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References

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12.Steck E, Tarczynski F, Walker DS. Comparison of near-SS304 Stainless Steel Flame Sculpture:in situ vs. effluent sampling.Appl Spectrosc.2001;55(8):1109–11. doi: 10.1366/0003702011953045.[Automatic 18L Olive Oil Square Tin Can Packing Machine][Custom Large Duffel Backpack Sports Gym Bag with Shoe Compartment]
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