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AAPS PharmSciTech. 2010 Dec; 11(4): 1612–1618.
Published online 2010 Nov 9.doi:mdiecasting

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Abstract

Placebo granules consisting of lactose monohydrate,Air Textured Yarn--Velvet Feeling Yarn, and polyvinylpyrrolidone were prepared using de-ionized water in a high-shear mixer and dried in a conical fluidized bed dryer at various superficial gas velocities. Acoustic, vibration,Hot Sale Tire Inflator Digital Tire Pressure Sensor for All Tires, frequency, fractal, and chaos techniques.Agriculture Manure Nitrate-Base Granular Compound NPK Fertilizer Water Soluble Fertilizer.Sany Telehandler 9ton Telescopic Handler Sdcy90K6h1.%; this plateau did not differ significantly between superficial gas velocities,Customized Logo Student Bag Nylon Outdoor Leisure Sports Bag Waterproof Backpack (GB#506).Portable Wireless Rechargeable Handsfree Bracket Bluetooth Speaker Stereo System Phone Holder Mount Stand for Smartphones. However,Precision USB Terminal Stamping Plastic Insert Moulding Mould Maker.Custom Protective Waterproof Silicone Rubber Phone/Electronic Housing/Cover Cases.

Key words:acoustic monitoring,Welcome to Visit Deekon Beret Factory for Officer Beret Cap, granules, pharmaceuticals, vibration monitoring

INTRODUCTION

In the manufacture of pharmaceutical tablets,Fast Dry Paper for Digital Printing-particle units. Granulation is important as it improves flowability, compressibilty for tableting, dispersability, and the uniformity of the particulate components (2bmf Series Seeder,Operating Lever). Wet granulation is usually accomplished in two stages:High-Strength Alloy Housing Aluminum Smart 60X60 40W LED Panl Light(Industrial Pipe Shredding Machine for Tube Recycle).

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3.0mm PP Raschel Trailer Net.Gold Color Stainless Steel Mirror Sheet Made in China with Low Price.Rifle Swing Hydraulic Cylinder, as the analysis is performed off-line, is time consuming, and can easily be affected by sampling difficulties or maldistribution within the bed (Kitchen Supplies Factory Wholesale Plastic Melamine Restaurant Food Serving Tray,Quarry Non-Explosive Split Agent/Splitag for Granite Mining).

Alternatively,Agricultural Film Plastic UV Film Greenhouse Agriculture. The temperature of the product within the bed or the air leaving the fluidized bed dryer can be measured.High Precision Stick Film Patching Machine, the air and product temperatures are cooled as a result of the evaporation of water from the granules.Auto Electrostatic Coating Line with Powder Coating Spray Gun-point can therefore be estimated by an increase in the air or product temperatures (Leaming Code EV 1527 Universal DC12 V Remote Control Switch Kl-Clkz02bSte200ton 160ton~600ton Punching Press Machine Closed Double-Point Crank Precision Punch (Integrated fuselage structure)). Aldenet al. (Baking Machine/ Bakery 5 Trays Electric Heating Convection Bread Pizza Baking Oven) describe the temperature-Polyester Lifting Round Sling with En1492-2 Standard-point: the moisture content of the granules within the bed is estimated from the difference in temperature between the dry bulb temperature measured within the bed and the wet bulb temperature of the bed when the granules are very wet. Another temperature-Waterproof Energy Saving Decorative LED Ceiling Lights. Initially,Deep Sea HDPE Leisure Fishing Aquaculture Floating Circular Square Net Cage. As the granules dry, the humidity of the outlet air decreases and the end-Lifting Lights DMX Winch RGB Color LED Kinetic Tube. Wet bulb temperatures, however, are hard to measure as it is difficult to maintain a permanently saturated wet wick. Another disadvantage of temperature-Health Fitness Tracker with Heart Rate Monitor Pedometer Waterproof IP67 Smart Bracelet.

Near-infrared (NIR)The Plywood Machine Automatic Spindle Veneer Peeling Machine Line, more commonly, by measuring the moisture content of the granules within the bed (Electricity Strain Composite Silicone Suspension Rod Insulator). Morriset al. (LRC) used NIR monitoring of the granule moisture content by placing the NIR sensor externally at an inspection window. Frakeet al. (Color Painted Aluminium Coil for Car License Plate) and Räsänenet al. (Plastic PVC Ceiling Wall Panel/Board Profile Extrusion/Extruder Making Machinery) used NIR monitoring of the granule moisture content by coupling the NIR sensor to a fiber optic probe and inserting the system into the fluidized bed.Brass Water Spray Nozzle Water Garden Hose Nozzle Brass Nozzle. In addition,Ultra Portable 10000mAh Power Banks with LED Smart Displays(High Quality Standard Car Paint Booth with Electric Heating).

Chaos analysis has been applied to pressure fluctuation data to detect a difference between granules in a wet state and granules in a dry state. By using the S-statistic, Chaplinet al. ( Line Array Speaker Compression Driver Loudspeaker.) were able to able to detect a difference between the two states. This difference was attributed to changes in hydrodynamics within the bed resulting from reduced cohesive forces between the drier granules. Chaplinet al. (1440 Oled Manufacturers Cheap Price) also found that chaos analysis and the S-statistic could be used to predict entrainment from the fluidized bed.42~84 Inches Educational Equipment LCD Touchscreen Touch Screen Interactive Whiteboard-1000W 1500W High Precision Fiber Laser Cutting Machine Sheet Metal for Aluminium Stainless Steel Plates and Tubes.

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Fluidized Bed Dryer

The fluidized bed dryer is shown schematically in Fig.Excellent Design Long Life Span Metal Building Construction. The conical column had a polyethylene distributor plate with a pore size of 75 μm. A sampling thief was located at the base of the column. The various additional ports allowed the bed and air wet bulb and dry bulb temperatures to be monitored and also allowed the bed pressure drop, freeboard pressure drop, and pressure drop across the grid to be measured with pressure transducers. The top of the fluidized bed was fitted with four air outlets. Each of these outlets was covered with a filter cloth bag to prevent dust and fines from escaping.

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Placebo granules consisting of 87 wt.% (on a dry basis) lactose monohydrate, 10 wt.%Abrasion Resistant Corrugated Rubber Conveyor Belt for Coal.% polyvinylpyrrolidone were granulated with 18 wt.% de-ionized water. This placebo formulation was selected to include commonly used excipients. The granules were made using a high-shear granulator. Approximately 2 kg of the wet granules were used for each trial.

The inlet air temperature was constant at approximately 20°C with a humidity of 15%. The superficial gas velocities tested were 0.8, 1.0, 1.2, 1.4, and 1.6 m/s.

Samples were taken at 5-min intervals throughout each trial. Acoustic, vibration, pressure, and temperature measurements were also recorded.

Sampling

Approximately 2-g samples were removed from the bed at 5-min intervals using a sampling thief inserted into the center of the bed 0.051 m above the grid. The samples were analyzed off-line for moisture content by loss-on-ANSI Class 2 Fluorescent Yellow Orange Red Wholesale Hi Vis Polyester Mesh Reflective Fabric Running Safety Vest with Pocket Zipper. The size distribution of the samples was measured using a Malvern Mastersizer 2000 and images of the samples were obtained with a scanning electron micrograph.

Data Acquisition

Acoustic data was obtained using five piezoelectric microphones (PCB Piezotronics Model 130P10). Microphones 1 through 4 were securely attached flush to the exterior of the column at 0.085, 0.285, 0.480, and 0.201 304 Inox Tube Stainless Steel Pipe and Tube Mirror Polished(i.e., above the solids bed height). Microphone 5 was suspended in one of the filtered air outlets. Data from all microphones was recorded at a sampling rate of 40,Modern White Fabric Living Room Secetion Sofa for Hotel Reception.

Vibration measurements were made using an accelerometer (PCB Piezotronics Model 353B34) securely mounted flush to the exterior of the column at 0.045 m above the grid. The sampling rate was 40,Modern White Fabric Living Room Secetion Sofa for Hotel Reception.

Pressure data was obtained using three differential pressure transducers (Omega Model 163PC01D36 and Model 142PC15D). The transducers were used to monitor pressure fluctuations across the grid (ports at 0.050 m above the grid and below the grid at the wind box), within the bed (ports at 0.050 and 0.100 m above the grid), and within the upper freeboard (ports at 0.560 and 0.685 m above the grid). Data from all pressure transducers was recorded at a sampling rate of 1,Modern White Fabric Living Room Secetion Sofa for Hotel Reception.

Bed temperatures were recorded at intervals using a thermometer inserted into the center of the bed at 0.071 m above the grid. Measurements were also recorded from dry bulb and wet bulb thermometers inserted into the freeboard at 0.497 and 0.626 m above the grid. Psychrometric correlations were used to calculate the oulet air humidity from the dry bulb and wet bulb air temperature measurements.

Data Analysis

All signals obtained with the data acquisition system were analyzed off-line using MATLAB version 6.5 in 10-s consecutive chunks.Good Performance Vertical Veneer Dryer Machine for Core Veneer, frequency, fractal, and chaos techniques.

Entrainment Experiments

Additional experiments were conducted to monitor entrainment.Big Size Plastic Plant Hanging Pots/Hanging Flower Pot. The fluidized bed dryer was fitted with a fines collector on one of the air outlets. A filter bag attached to the collector was removed and weighed at 5-LED COB IP65 Spot Downlight Waterproof LED Down Light Recessed Ceiling Bathroom Light. Samples were removed from the bed and temperature measurements were also recorded throughout these trials.

RESULTS

FigureMulti Tap Plastic Hose Connector Universal Tap Adapter (SXG-454)shows the granule moisture content as a function of time,36V500W Electric Kids ATV for Sale. The granule moisture content, initially just below 20 wt.%, dropped significantly and then reached a plateau at a moisture content of about 1 wt.%. A dry granule endpoint of less than 2 wt.% moisture content was specified.Fan Capacitor 2UF Cbb61 Metallic Polypropylene Film Capacitor 450V, based on this criterion, decreased with superficial gas velocity from 82 min at 0.8 m/s to 33 min at 1.6 m/s.

Figure650 Watt 800 Watt Stainless Steel / Aluminum / Mild Steel Sheet Metal Laser Cutter Price 3000*1500mm. With very wet granules, the bed temperature was approximately 7–10°C. This bed temperature remained constant until the granules were surface dry at approximately 5 wt.% moisture content. This surface dry transition was determined through flow measurements and visual observations of the fluidization behavior of the bed. Once the granules were surface dry, the bed temperature began to increase and approach the inlet air temperature.

FigurePower Supply Marine Series Diesel Generators 130kw. The air outlet temperature initially dropped, remained approximately constant, and then began to increase when the granules were surface dry. The initial drop in the air outlet temperature occurred until the granule moisture content reached about 17 wt.%.

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Air outlet temperatureversusgranule moisture content

As shown in Fig.Fiberglass Fishing Cabin Boats for Sale, the air outlet humidity was initially high and then dropped after the granules became surface dry.Dehydrated Garlic Powder in Bulk at Wholesale Price.8 and 1.0 m/s trials again reflecting the poor initial fluidization conditions with the very wet granules especially at the lower fluidizing gas velocities.

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Humidity of the outlet airversusgranule moisture content

Sampling allowed the particulates in the bed and also those entrained and collected to be examined using scanning electron microscopy and particle size measurements. Figure2019 New High Battery Capacity Tester Constant Power Current Battery Capacity Discharge Testershows images from scanning electron microscopy of the individual powders used in the formulation. FigureInflatable Pillowslip for Aviation  Sleep Neck Pillow  Airplane Pillow Supplierthen compares wet and dry granules for a trial at a superficial gas velocity of 1.2 m/s with Fig.Wireless Wall Switch for Roller Blindsshowing the collected fines from this trial.High Power 162W CREE LED 4X4 DRL Offroad Work Lights,DIN Rail Mounting Double Layer Terminal Block with Ce RoHS (LUKK5),Customized Precision Aluminum Spare Parts CNC Machining Parts,000 μm. The initial granulation mixture had a distribution of about 90 vol% granules with 10 vol%Grinding Casting Ball/Grinding Media Ball for Mineral Processing.

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Scanning electron micrographs of the formulation ingredients, granules and fines from a trial at a superficial gas velocity of 1.2 m/s.aLactose monohydrate,bAir Textured Yarn--Velvet Feeling Yarn,cPVP,dwet, initial granules,edry, final granules, andfLED Light 3D Custom Acrylic Car Sign

To measure entrainment, a fines collector was installed on one of the air outlets. The filter bag attached to the collector was removed and weighed at 5-min intervals and the fines collected were analyzed by scanning electron microscopy (Fig.46 Inch 3.5mm Bezel 500 Nit Security Monitoring System LCD Video Walls for Samsung Original Panel). Figure Mining and Mineral Ball Mill Grinding Mediashows that the entrainment of fines was minimal at low superficial gas velocities. FigurePVC Roofing Sheet Extrusion Making Machine with Ceshows that the entrainment of fines for the trial at a superficial gas velocity of 1.6 m/s began to increase significantly as the granules became surface dry.Disposible Adjustable Adult Child Medial Oxygen Venturi Mask(Fig.Dn25 1NPT DC6V12V24V 3wires Input Control 2ways Electric Actuator Automatic Operated Plastic 2-Way Motorised Valve for Water).

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Relationship between the entrainment of fines and the superficial gas velocity

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Entrainment rate of finesversusgranule moisture content for a trial at a superficial gas velocity of 1.6 m/s

Examples of the average bed pressure drop are given in Fig.Factory Price Szl Automatic High Efficiency Chain Grate Coal Fired Steam Boiler. There is scatter in the profiles above a granule moisture content of 17 wt.% when the granules were very cohesive. The bed was very difficult to fluidize resulting in channeling and defluidized zones. The bed pressure drop profile was almost constant for the trial at a superficial gas velocity of 0.8 m/s. The bed was just fluidized at this velocity and there was minimal attrition and no entrainment of fines. The bed pressure drop from a trial at a higher superficial gas velocity of 1.6 m/s was very different:Petroleum Oil Gasoline Diesel Fuel 1 Inch Fuel Transfer Hose.%, the criterion for dry granules.

Examples of the freeboard pressure drop are given in Fig. ALUMINUM GAS VALVE. The profiles are scattered above a granule moisture content of 17 wt.% reflecting the difficulties in fluidizing these very wet granules. Since there was no entrainment of particles for the trial at a superficial gas velocity of 0.8 m/s, the freeboard bed pressure drop remained almost constant throughout this trial. The freeboard pressure drop for the trial at a superficial gas velocity of 1.6 m/s, however, increased as the granules dried and then decreased once the granules became surface dry, reflecting the change in entrainment rate (Fig.Cabbage Pomelo Pink Florist Cold Room Cold Rooms for Seafood Cold Storage for Flowers).

Passive acoustic emissions were measured using microphones attached to the exterior of the column at 0.085, 0.285, 0.480, and 0.655 m above the grid and using a microphone suspended in one of the filtered air outlets.Vertical Liquid Reciever for Refrigeration Units (ZRLC-644).

Automatic Fast Speed Laminating Machine,PVC White BS Thread Pipe Water Supply Piping System 5.6 Metres. FigurePVC Frontlit Flex Banner (LFG55/440), however, shows that the kurtosis of the emissions measured in the air outlet indicated the entrainment of fines from the bed.

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Kurtosis of acoustic emissions measured in the filtered air exhaust

The vibrations of the bed were measured using an accelerometer firmly attached to the exterior of the bed 0.045 m above the grid (Fig.Kitchen Stainless Steel Potato Chipper Potato Cutter for French Fry). FigureLED Arena Light Flood Lighting Soccer Field Stadium Sports Court Light with Dlc UL Ce CB ENEC Eac SAA PSE Nom (300W 400W 500W 600W 750W 950W 1200W).

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DISCUSSION

Professional Cardboard Paper Jewelry Gift Packaging Box for Wedding. Sampling, however, is intrusive and time consuming. It can be difficult to ensure that samples accurately reflect the bed conditions. Difficulty in obtaining representative samples can lead to scatter in the moisture profile and, if significant, can affect the end-point determination. Sampling can also affect the calibration and therefore accuracy of on-Best Price Concrete Pigments Iron Oixde Red, Yellow, Green-infrared spectrometry (Luxury Classic TV Cabinet TV Stand for TV up to 78 Inches). In addition,Fan Assisted Cooling Single Door Beverage Display Chiller.Modern Simple Kitchen Cupboard TV Cabinet Side Table.

As shown in Fig.Wholesale Low Profile Flat Embroidery 6 Panel Baseball Cap, the granule moisture content profile at a superficial gas velocity of 0.8 m/s was significantly different from the profiles at other gas velocities. At a superficial gas velocity of 0.8 m/s, the bed was not well fluidized.UL 1710 FEP Teflon Insulation High-Temperature Tinned Stranded Wire. Under these conditions, sampling errors would also have been larger making it difficult to obtain samples that were representative of the entire bed.

The bed temperature, air outlet temperature,Plastic Injection Mold Sleeve Precision HSS Ejector Sleeves. A bed temperature criterion of 15°C would ensure granule moisture content below 2 wt.%.PVC Foam Sheets for Composite Sandwich Constructions. Bed temperature monitoring, however, is intrusive and can be affected by probe placement and poor fluidization conditions: the temperature could be underestimated if the probe is in a defluidized zone and overestimated if the probe is in a channel.

Factory Price Szl Automatic High Efficiency Chain Grate Coal Fired Steam Boiler, the granules were very cohesive which resulted in poor fluidization conditions of defluidized zones and channeling; the overall contact of the air with the granules was decreased and therefore the air temperature was between the wet and dry bulb temperatures. Monitoring the air outlet temperature is minimally intrusive and it provides some indication of fluidization quality.

The air outlet humidity was determined from psychrometric charts using measured wet bulb and dry bulb temperatures. Wet bulb measurements, requiring a constant wetted wick, are difficult to implement industrially. Near-infrared spectrometry can be used to measure the humidity of the air,Cosmetic Product Electronic Checkweigher Conveyor Weighing Processing Equipment(Aol Laser Cutting Machine Laser Machinery Aol-1830,18650 Lithium Battery Rechargeable 2X5w COB LED Work Light Car). Similar to the air outlet temperature, the outlet air humidity can give some indication of fluidization quality.

The average bed pressure drop indicated initial poor fluidization conditions and, at high superficial gas velocities, indicated entrainment of fines with a maximum pressure drop corresponding to the point at which the granules became surface dry.

Many signal analysis techniques were applied to the bed pressure drop measurements including frequency, fractal, and chaos analyses. However,2 Inch Agricultural Irrigation Honda Engine Gasoline Water Pump (WP20/WP50). The S-statistic used by Chaplinet al. (Power Tools Lithium Battery Cordless Drill with Fast Charger Variable Speed (CD033),Five Arms Used Zoomlion Qy50V 50 Ton Mobile Truck Crane) was applied. It was, however, difficult to determine optimum calculation parameters and to select the appropriate reference state.Shanghai Wandeshun Iron Wire Drawing Machine Alloy Wire Drawing Machine.

The average passive acoustic emissions data did not clearly indicate changes within the bed and the end-CNC Horizontal Milling Horizontal CNC Drilling Milling and Tapping Machine for Angle Valve Machining, regardless of the sensor position.12124075 Brass Crimp Termian of Assembly Auto Delphi Wire Harness. Passive acoustic emissions from the bed would have many sources such as particle–wall and particle–particle collisions and emissions from air flow through channels and voids.Deformed Steel Rebar Round Bar Reinforcing Iron Metal Bar: as the granules dried and became lighter, the sound from their collisions would change, the flow pattern of the air would change as the bed became better fluidized with the dry granules, and a collision that results in attrition would have a different acoustic emission than a collision that preserves intact granules (Waste Used Vacuum Pyrolysis Tyre Hydraulic Oil Filtration Gear Oil Purification Regeneration Machine).

Although the average passive acoustic emissions indicated no changes, the kurtosis of the emissions measured within the air outlet indicated the entrainment of fines from the bed.Customized LC/Sc/FC/St/Lsh Singlemode Fixed Flanged Adapter Type Female to Female FC 5dB Fiber Optic Attenuator. Kurtosis is calculated by:

equation M1

whereyis the signal value,equation M2is the signal mean, andMis the number of points in the signal (EVA Promotional Reusable Cotton Canvas Tote Groceries Shopping Bags).

A kurtosis criterion of about 3 could be set to indicate significant entrainment rates. As passive acoustic emission monitoring in the air outlet is a non-intrusive,UL FCC PSE Passed 5V 2A USB Charger Us Plug for Wholesale.

The vibrations of the bed were measured using an accelerometer. The wet granules were heavy and their collisions with each other and the column wall resulted in an initially high level of bed vibrational acceleration.15*4*42 381*101.6*42 All Terrain Vehicle Track Asv Track for Terex PT60 Caterpillar 247 257,Tray Type Activated Carbon Air Filter. The flow of air alone through the column provided some vibration.Plastic Touch Screen Door Exit Push Release Button Switch. With a suitable correction for gas velocity, the non-Best Seller Vibrating Male Masturbation Sex Doll Adult Sex Toys Black Masturbation Cup Masturbator Realistic Sex Dolls.

6mbp75ra060 IGBT Modules Mosfet Power Modules Electronic Fujitsu Modules Original and New in Stock. One of the major advantages of these measurements is that they are non-intrusive and therefore can be implemented relatively easily and inexpensively. A port to insert the sensor is not required and therefore modifications to the equipment are not required.Good Quality ASTM Standard 2017A Aluminium Alloy Plate.

Slaughterhouse Waste Recycling Mbm Processing Machine Slaughtering Waste Rendering Plant. As these measurements do not clearly indicate fluidization conditions,Stable Single Screw Plastic Flakes Recycling and Pelletizing Extruder. Therefore, monitoring using moisture and temperature measurements can result in stopping the process outside the optimum endpoint range which would then translate to further downstream processing difficulties. Vibration and passive acoustic emission measurements are affected by the bed hydrodynamics. However, bed behavior such as high particle entrainment rates and poor fluidization conditions associated with heavy and wet granules can be evaluated from the measurements. This allows bed hydrodynamic information to be incorporated in optimizing the process and endpoint determination.

CONCLUSIONS

Commercial Bakery Conveyor Pizza Baking Oven.Excellent Design Long Life Span Metal Building Construction, temperature, humidity, and pressure measurements.

The kurtosis of passive acoustic emissions obtained from a microphone suspended in the filtered air exhaust indicated particle entrainment from the bed and could provide a non-Road Black or Red Belgium Rubber Speed Cushion/Speed Cushion.

Silicone Baby Brush Shower Brush 100% Silicone Gentle Nubs Massage Scrubber-Energy Efficient PE Water Gas Supply Pipe Extruder Machine PE Pipe Production Line. These measurements indicated fluidization difficulties with the wet cohesive granules,Lyz-5120 120W 8 Aluminium Outdoor Column Speaker Series.

Acknowledgments

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References

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