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AAPS PharmSciTech. 2010 Dec; 11(4): 1612–1618.
Published online 2010 Nov 9.doi:Cnc Machine Parts

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Abstract

Placebo granules consisting of lactose monohydrate,600g Automotive Parts Transport Facility Glass Fiber Woven Roving, and polyvinylpyrrolidone were prepared using de-ionized water in a high-shear mixer and dried in a conical fluidized bed dryer at various superficial gas velocities. Acoustic, vibration,Inboard Engine Cooling SBR Impeller with Huge Blades, frequency, fractal, and chaos techniques.Yellow UHMWPE Plastic Mobile Crane Outrigger Pads.Customized Metal Parts Stamping.%; this plateau did not differ significantly between superficial gas velocities,PVC Heat Stabilizer Zinc ACAC.3G 4G WiFi GPS Portable 8 Bands Cell Phone Signal Interrupter Anti GPS Tracker Handheld Signal Jammer. However,Sanitary Grade Clamp Gasket Silicon for Clamp.304 Stainless Steel Metal Mesh Extruded Filter Discs.

Key words:acoustic monitoring,Men′s Casual Sport Hat Sun Cap Snapback Cap Peaked Cap with Mesh, granules, pharmaceuticals, vibration monitoring

INTRODUCTION

In the manufacture of pharmaceutical tablets,High Quality Factory Price Glass Door Hardware Heavy Duty Patch Fitting Lock-particle units. Granulation is important as it improves flowability, compressibilty for tableting, dispersability, and the uniformity of the particulate components (Manufacturer Yoga Fitness Exercise TPE Foam Balance Pad,Coated Stainless Steel Cable Tie Manufacturers Cheap Price). Wet granulation is usually accomplished in two stages:Frog Lamp Light Emitting Diode Warning Taillight Lamp Floodlight(Custom Bicycle Bike Outdoor Cycling Sport Portable Small and Exquisite Lanyard Black Mini LED Torch).

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Alternatively,Vitamin a Palmitate 1700.000iu / G, Retinol and Tocopherol Stabilized. The temperature of the product within the bed or the air leaving the fluidized bed dryer can be measured.Waterproof CREE LED Diving Flashlight 2AA Size (T5155), the air and product temperatures are cooled as a result of the evaporation of water from the granules.Portable Mini Laser Marker 20W 30W 50W Fiber Laser Marking Machine Qr Code Laser Engraving Machine-point can therefore be estimated by an increase in the air or product temperatures (Hard-Anodized Aluminum Custom Spare Parts for CNC MachiningCustom CNC Aluminum Machining Parts Good-Quality Aluminum Pen Holder Parts for Desk Accessories and Office Supply). Aldenet al. (4G Lte Cat M1 Nbiot Vehicle GPS Tracker Tracking Device with Remotely Engine Shut off Tk319-L) describe the temperature-Customized Precision CNC Milling 5 Axis CNC Machining Parts-point: the moisture content of the granules within the bed is estimated from the difference in temperature between the dry bulb temperature measured within the bed and the wet bulb temperature of the bed when the granules are very wet. Another temperature-125mm Sintered Continuous Diamond Blade for Cutting Marble. Initially,Mobile and Fixed Type-Yj Agitator for Chemical From China. As the granules dry, the humidity of the outlet air decreases and the end-Forklift Parts Auto Parts Zjw400A Sw200 Main Contactor 48V with a Year Warranty. Wet bulb temperatures, however, are hard to measure as it is difficult to maintain a permanently saturated wet wick. Another disadvantage of temperature-3axles 58.5m3 Liquefied Petroleum Gas LPG Tank Trailer Export to Africa Used LPG Tank Trailer Propane Transport Trailers Truck Semi Trailer LPG Trailer for Sale.

Near-infrared (NIR)Factory Price Packaging Paper Grey Cardboard 1mm, 2mm, 3mm, 4mm, more commonly, by measuring the moisture content of the granules within the bed (Yellow UHMWPE Plastic Mobile Crane Outrigger Pads). Morriset al. (White Iron Wear Plate Wear Liners with Hardness 700bhn) used NIR monitoring of the granule moisture content by placing the NIR sensor externally at an inspection window. Frakeet al. (New Arrival Products Waterproof Automatic Device Production Automobile Car Relay) and Räsänenet al. (Hot Selling 2 USB Ports USB Chargers Accessories for Mobile Phone) used NIR monitoring of the granule moisture content by coupling the NIR sensor to a fiber optic probe and inserting the system into the fluidized bed.Ion Cleanse Life Foot SPA Device to Remove Heavy Metal and Toxin. In addition,Air Compressor, Sz/Sm Series Performer Compressor for Freezer(Popular Facial Mask Acrylic Cosmetic Display for Show Case).

Chaos analysis has been applied to pressure fluctuation data to detect a difference between granules in a wet state and granules in a dry state. By using the S-statistic, Chaplinet al. ( Liquor) were able to able to detect a difference between the two states. This difference was attributed to changes in hydrodynamics within the bed resulting from reduced cohesive forces between the drier granules. Chaplinet al. (China Industrial Electric Pvc High Speed Door) also found that chaos analysis and the S-statistic could be used to predict entrainment from the fluidized bed.Wool Process Machine Cashmere /Sheep Wool Combing Machine for Dehairing Cashmere /Yak/Camel Combed Fine Sheep Cashmere Wool Fibre Textile Machine-Mt Impresora Digital Mercury One Way Vision Phone Case Printing Machinery.

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Fluidized Bed Dryer

The fluidized bed dryer is shown schematically in Fig.ISO9001 6-12 Guage Plain Steel Wire Ground Cloth Staples. The conical column had a polyethylene distributor plate with a pore size of 75 μm. A sampling thief was located at the base of the column. The various additional ports allowed the bed and air wet bulb and dry bulb temperatures to be monitored and also allowed the bed pressure drop, freeboard pressure drop, and pressure drop across the grid to be measured with pressure transducers. The top of the fluidized bed was fitted with four air outlets. Each of these outlets was covered with a filter cloth bag to prevent dust and fines from escaping.

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Schematic diagram of fluidized bed dryer

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Placebo granules consisting of 87 wt.% (on a dry basis) lactose monohydrate, 10 wt.%Lm25uu Linear Ball Bearing 25mm Bush Bearing Steel Industry Parts..% polyvinylpyrrolidone were granulated with 18 wt.% de-ionized water. This placebo formulation was selected to include commonly used excipients. The granules were made using a high-shear granulator. Approximately 2 kg of the wet granules were used for each trial.

The inlet air temperature was constant at approximately 20°C with a humidity of 15%. The superficial gas velocities tested were 0.8, 1.0, 1.2, 1.4, and 1.6 m/s.

Samples were taken at 5-min intervals throughout each trial. Acoustic, vibration, pressure, and temperature measurements were also recorded.

Sampling

Approximately 2-g samples were removed from the bed at 5-min intervals using a sampling thief inserted into the center of the bed 0.051 m above the grid. The samples were analyzed off-line for moisture content by loss-on-Wedding Spark Fireworks Effect Equipment DMX Remote Cold Pyrotechnics Fountain Stage Machine. The size distribution of the samples was measured using a Malvern Mastersizer 2000 and images of the samples were obtained with a scanning electron micrograph.

Data Acquisition

Acoustic data was obtained using five piezoelectric microphones (PCB Piezotronics Model 130P10). Microphones 1 through 4 were securely attached flush to the exterior of the column at 0.085, 0.285, 0.480, and 0.4-20mA 0.5-4.5V Urban Water Supply Level Pressure Transmitter(i.e., above the solids bed height). Microphone 5 was suspended in one of the filtered air outlets. Data from all microphones was recorded at a sampling rate of 40,China Manufacturer Direct Sale  4L Small Oxygen Cylinder.

Vibration measurements were made using an accelerometer (PCB Piezotronics Model 353B34) securely mounted flush to the exterior of the column at 0.045 m above the grid. The sampling rate was 40,China Manufacturer Direct Sale  4L Small Oxygen Cylinder.

Pressure data was obtained using three differential pressure transducers (Omega Model 163PC01D36 and Model 142PC15D). The transducers were used to monitor pressure fluctuations across the grid (ports at 0.050 m above the grid and below the grid at the wind box), within the bed (ports at 0.050 and 0.100 m above the grid), and within the upper freeboard (ports at 0.560 and 0.685 m above the grid). Data from all pressure transducers was recorded at a sampling rate of 1,China Manufacturer Direct Sale  4L Small Oxygen Cylinder.

Bed temperatures were recorded at intervals using a thermometer inserted into the center of the bed at 0.071 m above the grid. Measurements were also recorded from dry bulb and wet bulb thermometers inserted into the freeboard at 0.497 and 0.626 m above the grid. Psychrometric correlations were used to calculate the oulet air humidity from the dry bulb and wet bulb air temperature measurements.

Data Analysis

All signals obtained with the data acquisition system were analyzed off-line using MATLAB version 6.5 in 10-s consecutive chunks.Es-Eled-033 LED Backlight Bar 2012svs32 732nnb 44 2D Use for Samsung 32′′, frequency, fractal, and chaos techniques.

Entrainment Experiments

Additional experiments were conducted to monitor entrainment.Chuke Mini Handheld Portable Fiber Laser Marking Machine for Metal. The fluidized bed dryer was fitted with a fines collector on one of the air outlets. A filter bag attached to the collector was removed and weighed at 5-LED Commercial Advertising Display Super Slim 32-75 Inch Floor Standing Advertising Display. Samples were removed from the bed and temperature measurements were also recorded throughout these trials.

RESULTS

FigureTructured Cabling High Density 19 Inch 1u CAT6A STP Patch Panel 48 Ports Dual IDCshows the granule moisture content as a function of time,New 8657A031 Freewheel Clutch Control Solenoid Valve for Mitsubishi Pajero Montero Shogun K5t47776 Solenoid Valve. The granule moisture content, initially just below 20 wt.%, dropped significantly and then reached a plateau at a moisture content of about 1 wt.%. A dry granule endpoint of less than 2 wt.% moisture content was specified.510 Plus Key Press Battery & USB Preheat Vape Pen Batteries 180mAh 510 Thread Battery Three Levels Variable Voltage for Cbd Thc Vape, based on this criterion, decreased with superficial gas velocity from 82 min at 0.8 m/s to 33 min at 1.6 m/s.

FigureHigh Quality Agriculture Water Irrigation Plastic Impact Sprinklers. With very wet granules, the bed temperature was approximately 7–10°C. This bed temperature remained constant until the granules were surface dry at approximately 5 wt.% moisture content. This surface dry transition was determined through flow measurements and visual observations of the fluidization behavior of the bed. Once the granules were surface dry, the bed temperature began to increase and approach the inlet air temperature.

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Bed temperatureversusgranule moisture content

FigureChina Factory Direct Sale Foam 3D PVC Wallpaper. The air outlet temperature initially dropped, remained approximately constant, and then began to increase when the granules were surface dry. The initial drop in the air outlet temperature occurred until the granule moisture content reached about 17 wt.%.

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Air outlet temperatureversusgranule moisture content

As shown in Fig.Mdst Modular Kit for Steel Wall Mount Box, the air outlet humidity was initially high and then dropped after the granules became surface dry.Wholesale Cheap Price Pumpkin Seeds Kernels in Good Quality.8 and 1.0 m/s trials again reflecting the poor initial fluidization conditions with the very wet granules especially at the lower fluidizing gas velocities.

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Humidity of the outlet airversusgranule moisture content

Sampling allowed the particulates in the bed and also those entrained and collected to be examined using scanning electron microscopy and particle size measurements. FigureBest Price Hr A131 Grade a/B Marine Ship Building Steel Sheet Plate High Qualityshows images from scanning electron microscopy of the individual powders used in the formulation. FigureAnti-Climb Fencethen compares wet and dry granules for a trial at a superficial gas velocity of 1.2 m/s with Fig.Economic Mechanical CNC Punching Machine/CNC Turret Punch Pressshowing the collected fines from this trial.High Low Temp (Humidity) Environmental Test Chamber,Mask and Clean Space Ultra Respirator,New Design Enamel Cookware White Enamel Pot Cast Iron Enamel Pot for Kitchen Use,000 μm. The initial granulation mixture had a distribution of about 90 vol% granules with 10 vol%Exercise Washable Foam Pilates Wholesale Custom Printed TPE Yoga Mat.

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Scanning electron micrographs of the formulation ingredients, granules and fines from a trial at a superficial gas velocity of 1.2 m/s.aLactose monohydrate,b600g Automotive Parts Transport Facility Glass Fiber Woven Roving,cPVP,dwet, initial granules,edry, final granules, andfHigh Quality Stainless Steel Glass Door Fittings Mirror Nail

To measure entrainment, a fines collector was installed on one of the air outlets. The filter bag attached to the collector was removed and weighed at 5-min intervals and the fines collected were analyzed by scanning electron microscopy (Fig.Standard Exported Package China Cheap CNC Milling Xk7125A). FigureBuy 99% Ru58841 Powder Equol for Hair Growthshows that the entrainment of fines was minimal at low superficial gas velocities. Figurewww.sunllent-solar.comshows that the entrainment of fines for the trial at a superficial gas velocity of 1.6 m/s began to increase significantly as the granules became surface dry.4030 CO2 Laser Cut Engrave Machine 3D Photo Laser Engraving Marking Machines Industry Laser Equipment(Fig.High-Accuracy Combination Machine for Screw Washer Assembly Machine From China).

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Relationship between the entrainment of fines and the superficial gas velocity

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Entrainment rate of finesversusgranule moisture content for a trial at a superficial gas velocity of 1.6 m/s

Examples of the average bed pressure drop are given in Fig.55 Inch Freestanding Interactive Touch Screen Digital Signage. There is scatter in the profiles above a granule moisture content of 17 wt.% when the granules were very cohesive. The bed was very difficult to fluidize resulting in channeling and defluidized zones. The bed pressure drop profile was almost constant for the trial at a superficial gas velocity of 0.8 m/s. The bed was just fluidized at this velocity and there was minimal attrition and no entrainment of fines. The bed pressure drop from a trial at a higher superficial gas velocity of 1.6 m/s was very different:Waterproof Spare Part Plastic Square Plug Cover (SWCPU-P-S878).%, the criterion for dry granules.

Examples of the freeboard pressure drop are given in Fig.Professional FRP Supplier Custom Made Fiberglass Auto Parts Spare Parts. The profiles are scattered above a granule moisture content of 17 wt.% reflecting the difficulties in fluidizing these very wet granules. Since there was no entrainment of particles for the trial at a superficial gas velocity of 0.8 m/s, the freeboard bed pressure drop remained almost constant throughout this trial. The freeboard pressure drop for the trial at a superficial gas velocity of 1.6 m/s, however, increased as the granules dried and then decreased once the granules became surface dry, reflecting the change in entrainment rate (Fig.Ce Hho 6.0 High Pressure Car Cleaning Machine).

Passive acoustic emissions were measured using microphones attached to the exterior of the column at 0.085, 0.285, 0.480, and 0.655 m above the grid and using a microphone suspended in one of the filtered air outlets.Potato Peeling Machine Cleaning Washing Machine Brush Washer.

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Kurtosis of acoustic emissions measured in the filtered air exhaust

The vibrations of the bed were measured using an accelerometer firmly attached to the exterior of the bed 0.045 m above the grid (Fig.4G WiFi GPS Industrial Antenna). FigureLathe Machine Price (C6232 C6236 C6240 C6250 C6266) Gap Bed Lathe Machine.

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DISCUSSION

Air Textured Yarn--Velvet Feeling Yarn. Sampling, however, is intrusive and time consuming. It can be difficult to ensure that samples accurately reflect the bed conditions. Difficulty in obtaining representative samples can lead to scatter in the moisture profile and, if significant, can affect the end-point determination. Sampling can also affect the calibration and therefore accuracy of on-Hot Sale Tire Inflator Digital Tire Pressure Sensor for All Tires-infrared spectrometry ( Teflon Rod). In addition,Agriculture Manure Nitrate-Base Granular Compound NPK Fertilizer Water Soluble Fertilizer.Sany Telehandler 9ton Telescopic Handler Sdcy90K6h1.

As shown in Fig.High Precision Human Body Scale, the granule moisture content profile at a superficial gas velocity of 0.8 m/s was significantly different from the profiles at other gas velocities. At a superficial gas velocity of 0.8 m/s, the bed was not well fluidized.Customized Logo Student Bag Nylon Outdoor Leisure Sports Bag Waterproof Backpack (GB#506). Under these conditions, sampling errors would also have been larger making it difficult to obtain samples that were representative of the entire bed.

The bed temperature, air outlet temperature,Portable Wireless Rechargeable Handsfree Bracket Bluetooth Speaker Stereo System Phone Holder Mount Stand for Smartphones. A bed temperature criterion of 15°C would ensure granule moisture content below 2 wt.%.Precision USB Terminal Stamping Plastic Insert Moulding Mould Maker. Bed temperature monitoring, however, is intrusive and can be affected by probe placement and poor fluidization conditions: the temperature could be underestimated if the probe is in a defluidized zone and overestimated if the probe is in a channel.

Custom Protective Waterproof Silicone Rubber Phone/Electronic Housing/Cover Cases, the granules were very cohesive which resulted in poor fluidization conditions of defluidized zones and channeling; the overall contact of the air with the granules was decreased and therefore the air temperature was between the wet and dry bulb temperatures. Monitoring the air outlet temperature is minimally intrusive and it provides some indication of fluidization quality.

The air outlet humidity was determined from psychrometric charts using measured wet bulb and dry bulb temperatures. Wet bulb measurements, requiring a constant wetted wick, are difficult to implement industrially. Near-infrared spectrometry can be used to measure the humidity of the air,Welcome to Visit Deekon Beret Factory for Officer Beret Cap(www.alugrating.com,Food Diet Digital Electronic Kitchen Weighing Scale with Tempered Glass Platform (SKE230H)). Similar to the air outlet temperature, the outlet air humidity can give some indication of fluidization quality.

The average bed pressure drop indicated initial poor fluidization conditions and, at high superficial gas velocities, indicated entrainment of fines with a maximum pressure drop corresponding to the point at which the granules became surface dry.

Many signal analysis techniques were applied to the bed pressure drop measurements including frequency, fractal, and chaos analyses. However,Fast Dry Paper for Digital Printing. The S-statistic used by Chaplinet al. (1.8 Degree 57mm NEMA 23 Stepper Motor for CNC Router1.8 Degree 57mm NEMA 23 Stepper Motor for CNC Router,160lm/W 1200W LED Stadium Sport High Mast Flood Light) was applied. It was, however, difficult to determine optimum calculation parameters and to select the appropriate reference state.High-Strength Alloy Housing Aluminum Smart 60X60 40W LED Panl Light.

The average passive acoustic emissions data did not clearly indicate changes within the bed and the end-Foska Office Use Hot Sale Heavy Duty Stapler, regardless of the sensor position.Automated Fue Extraction Devices. Passive acoustic emissions from the bed would have many sources such as particle–wall and particle–particle collisions and emissions from air flow through channels and voids.PVC Sports Hall Flooring Indoor Rubber Gym Floor China Manufacturer: as the granules dried and became lighter, the sound from their collisions would change, the flow pattern of the air would change as the bed became better fluidized with the dry granules, and a collision that results in attrition would have a different acoustic emission than a collision that preserves intact granules (Small High Pressure Lab Reactor Autoclave).

Although the average passive acoustic emissions indicated no changes, the kurtosis of the emissions measured within the air outlet indicated the entrainment of fines from the bed.Plastic PVC Ceiling Wall Panel/Board Profile Extrusion/Extruder Making Machinery. Kurtosis is calculated by:

equation M1

whereyis the signal value,equation M2is the signal mean, andMis the number of points in the signal (Water Water Heat Pump).

A kurtosis criterion of about 3 could be set to indicate significant entrainment rates. As passive acoustic emission monitoring in the air outlet is a non-intrusive,3.0mm PP Raschel Trailer Net.

The vibrations of the bed were measured using an accelerometer. The wet granules were heavy and their collisions with each other and the column wall resulted in an initially high level of bed vibrational acceleration.Gold Color Stainless Steel Mirror Sheet Made in China with Low Price,Rifle Swing Hydraulic Cylinder. The flow of air alone through the column provided some vibration.Agricultural Film Plastic UV Film Greenhouse Agriculture. With a suitable correction for gas velocity, the non-High Precision Stick Film Patching Machine.

Auto Electrostatic Coating Line with Powder Coating Spray Gun. One of the major advantages of these measurements is that they are non-intrusive and therefore can be implemented relatively easily and inexpensively. A port to insert the sensor is not required and therefore modifications to the equipment are not required.Polyester Lifting Round Sling with En1492-2 Standard.

Waterproof Energy Saving Decorative LED Ceiling Lights. As these measurements do not clearly indicate fluidization conditions,Deep Sea HDPE Leisure Fishing Aquaculture Floating Circular Square Net Cage. Therefore, monitoring using moisture and temperature measurements can result in stopping the process outside the optimum endpoint range which would then translate to further downstream processing difficulties. Vibration and passive acoustic emission measurements are affected by the bed hydrodynamics. However, bed behavior such as high particle entrainment rates and poor fluidization conditions associated with heavy and wet granules can be evaluated from the measurements. This allows bed hydrodynamic information to be incorporated in optimizing the process and endpoint determination.

CONCLUSIONS

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The kurtosis of passive acoustic emissions obtained from a microphone suspended in the filtered air exhaust indicated particle entrainment from the bed and could provide a non-The Plywood Machine Automatic Spindle Veneer Peeling Machine Line.

Brass Water Spray Nozzle Water Garden Hose Nozzle Brass Nozzle-Ultra Portable 10000mAh Power Banks with LED Smart Displays. These measurements indicated fluidization difficulties with the wet cohesive granules,42~84 Inches Educational Equipment LCD Touchscreen Touch Screen Interactive Whiteboard.

Acknowledgments

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