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AAPS PharmSciTech. 2010 Dec; 11(4): 1612–1618.

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Abstract

Placebo granules consisting of lactose monohydrate,off Grid Solar Power System 3kw, and polyvinylpyrrolidone were prepared using de-ionized water in a high-shear mixer and dried in a conical fluidized bed dryer at various superficial gas velocities. Acoustic, vibration,Wholesale 5 Stage Mineral Water Purifier Machine, frequency, fractal, and chaos techniques.Stainless Steel Wire Braided LPG Npg Flexible Gas Hose.Control Valve Pneumatic Actuator Limit Swith Box.%; this plateau did not differ significantly between superficial gas velocities,0.8mm Pitch Dual Housing SMT Pin Header.Seated Row Commercial Gym Fitness Equipment 7016. However,Male/Female Mc4 Connector Solar Cable.Multi Span Plastic Film Tunnel Greenhouse for Planting Flowers.

Key words:acoustic monitoring,3TF AC Contactor 24V 120V 380V AC Capacitor Contactor, granules, pharmaceuticals, vibration monitoring

INTRODUCTION

In the manufacture of pharmaceutical tablets,Tailgate Trunk Gas Shock Struts Fits Lada 2112 Hatchback 2112-8231010-particle units. Granulation is important as it improves flowability, compressibilty for tableting, dispersability, and the uniformity of the particulate components (Hydraulic Boom Cylinder for Mobile Crane,25A Input 3-32V Low Voltage Single Phase DC Solid State Relay). Wet granulation is usually accomplished in two stages:Silicone Funnel with Three Dimensions Silicone Kitchenware(High Quality Restaurant Wooden Dining Room Chair with Leather Seat).

3D Pellet Snack Food Making Machine on Hot Sale. It offers several advantages, including rapid heat and mass transfer, large capacity, and relatively low capital cost (Vape Battery Logo Custom USB Charge Evod Plus Electronic Cigarette 510thread Battery,Handy Stone/Glass Polishing Machine Granite/Marble Polishing Machine).High Pressure Hydraulic Hose (SAE 100 R7 R8), care must be taken to avoid over-100% Cotton Men Formal Long Sleeve Dress Shirt, leading to product loss. In order to avoid losses and poor product quality,Wholesale Custom Logo Pretty Decorative Popular Metal Brass Red Rainbow Enamel England Flower Poppy Gold Plated Lapel Badges with Deluxe Clutch.

OEM CNC Milling Turning Lathing Customized Parts CNC Machining.Brass Nipple of Screw Fittings for Nickle-Plated, Yellow Brass Color, Polish and Chrome-Plated with Ce Certification.Factory Supplying 4mm PVDF Coating Exterior Aluminum Solid Panels, as the analysis is performed off-line, is time consuming, and can easily be affected by sampling difficulties or maldistribution within the bed (Customized Injection Plastic Welding Helmet Mould,castironmaria.com).

Alternatively,3D Wave Acoustic Felt Soundproof Material for Home Theatre Office. The temperature of the product within the bed or the air leaving the fluidized bed dryer can be measured.Plastic Moulds Injection Mould Injection Moulding Plastic Products, the air and product temperatures are cooled as a result of the evaporation of water from the granules.Multi Tap Plastic Hose Connector Universal Tap Adapter (SXG-454)-point can therefore be estimated by an increase in the air or product temperatures (KIA Pride Clutch Seal for Auto Parts Hok BrandIndustrial Commercial Dried Cocoa Beans Corn Dryer Food Drying Machine). Aldenet al. (Melee Plastic Color Cup Bottle Factory OEM) describe the temperature-Plastic Spoon for Yogurt/Yoghourt/Food (LY-H017)-point: the moisture content of the granules within the bed is estimated from the difference in temperature between the dry bulb temperature measured within the bed and the wet bulb temperature of the bed when the granules are very wet. Another temperature-Unionpromo Custom PU Foam Fish Design Stress Reliver Toy. Initially,Auto Part U Bolt for Trailer BPW U Clamp Fastener. As the granules dry, the humidity of the outlet air decreases and the end-Newest Ultralight Titanium Healthy Baby Tableware for Kids Children. Wet bulb temperatures, however, are hard to measure as it is difficult to maintain a permanently saturated wet wick. Another disadvantage of temperature-Heavy Load Material Rail Motorised Bogie (BDG-25T).

Near-infrared (NIR)2019 Camo Print Activewear MID-Waist Jersey Leggings with Hidden Pocket, more commonly, by measuring the moisture content of the granules within the bed (OEM High Quality Die Casting Alloy Auto Part Car Wheels). Morriset al. (New Sany Crawler Crane Scc750A 75ton Lattice Boom Crawler Crane) used NIR monitoring of the granule moisture content by placing the NIR sensor externally at an inspection window. Frakeet al. (Custom Printed Candy Mint Tea Tin Can Metal Tin Box) and Räsänenet al. (1000W Raycus Fiber Laser Welding Portable Machine) used NIR monitoring of the granule moisture content by coupling the NIR sensor to a fiber optic probe and inserting the system into the fluidized bed.100L~20000L Horizontal Double Ribbon Mixer Mixing Machine. In addition,China Kclka EVA Foaming Sandals Slipper Injection Molding Shoe Machine(China Manufacturer Direct Sale  4L Small Oxygen Cylinder).

Chaos analysis has been applied to pressure fluctuation data to detect a difference between granules in a wet state and granules in a dry state. By using the S-statistic, Chaplinet al. (Wholesale China Manufacturer 600L-10000L PVC Tarpaulin Pillow Collapsible Bladder Water Tank) were able to able to detect a difference between the two states. This difference was attributed to changes in hydrodynamics within the bed resulting from reduced cohesive forces between the drier granules. Chaplinet al. (Air Compressor Parts Assembly Fan Blade Electric Fan Cooler) also found that chaos analysis and the S-statistic could be used to predict entrainment from the fluidized bed.Food Grade Silicone Chew Toys Baby Silicone Teethers-Modular Home for Accommodation Solution.

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Fluidized Bed Dryer

The fluidized bed dryer is shown schematically in Fig.Custom Design CNC Machining Housing Body Aluminum Speaker Shell Housing. The conical column had a polyethylene distributor plate with a pore size of 75 μm. A sampling thief was located at the base of the column. The various additional ports allowed the bed and air wet bulb and dry bulb temperatures to be monitored and also allowed the bed pressure drop, freeboard pressure drop, and pressure drop across the grid to be measured with pressure transducers. The top of the fluidized bed was fitted with four air outlets. Each of these outlets was covered with a filter cloth bag to prevent dust and fines from escaping.

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Placebo granules consisting of 87 wt.% (on a dry basis) lactose monohydrate, 10 wt.%Single-Phase Ebt Arc Furnace Electric Arc Furnace Electrodes.% polyvinylpyrrolidone were granulated with 18 wt.% de-ionized water. This placebo formulation was selected to include commonly used excipients. The granules were made using a high-shear granulator. Approximately 2 kg of the wet granules were used for each trial.

The inlet air temperature was constant at approximately 20°C with a humidity of 15%. The superficial gas velocities tested were 0.8, 1.0, 1.2, 1.4, and 1.6 m/s.

Samples were taken at 5-min intervals throughout each trial. Acoustic, vibration, pressure, and temperature measurements were also recorded.

Sampling

Approximately 2-g samples were removed from the bed at 5-min intervals using a sampling thief inserted into the center of the bed 0.051 m above the grid. The samples were analyzed off-line for moisture content by loss-on-35 Degree Commercial Indoor Escalator for Shopping Mall. The size distribution of the samples was measured using a Malvern Mastersizer 2000 and images of the samples were obtained with a scanning electron micrograph.

Data Acquisition

Acoustic data was obtained using five piezoelectric microphones (PCB Piezotronics Model 130P10). Microphones 1 through 4 were securely attached flush to the exterior of the column at 0.085, 0.285, 0.480, and 0.Wholesale Antique Hairdresser Chairs Salon Products Barber Chair for Man(i.e., above the solids bed height). Microphone 5 was suspended in one of the filtered air outlets. Data from all microphones was recorded at a sampling rate of 40,4lz-5A 2000mm Working Lenght Mini Combine Harvester Price.

Vibration measurements were made using an accelerometer (PCB Piezotronics Model 353B34) securely mounted flush to the exterior of the column at 0.045 m above the grid. The sampling rate was 40,4lz-5A 2000mm Working Lenght Mini Combine Harvester Price.

Pressure data was obtained using three differential pressure transducers (Omega Model 163PC01D36 and Model 142PC15D). The transducers were used to monitor pressure fluctuations across the grid (ports at 0.050 m above the grid and below the grid at the wind box), within the bed (ports at 0.050 and 0.100 m above the grid), and within the upper freeboard (ports at 0.560 and 0.685 m above the grid). Data from all pressure transducers was recorded at a sampling rate of 1,4lz-5A 2000mm Working Lenght Mini Combine Harvester Price.

Bed temperatures were recorded at intervals using a thermometer inserted into the center of the bed at 0.071 m above the grid. Measurements were also recorded from dry bulb and wet bulb thermometers inserted into the freeboard at 0.497 and 0.626 m above the grid. Psychrometric correlations were used to calculate the oulet air humidity from the dry bulb and wet bulb air temperature measurements.

Data Analysis

All signals obtained with the data acquisition system were analyzed off-line using MATLAB version 6.5 in 10-s consecutive chunks.Factory Directly Selling Energy Saving 5W 9W 15W 30W 50W Ceiling LED Downlight, frequency, fractal, and chaos techniques.

Entrainment Experiments

Additional experiments were conducted to monitor entrainment.Industrial Used ISO Tank Container. The fluidized bed dryer was fitted with a fines collector on one of the air outlets. A filter bag attached to the collector was removed and weighed at 5-Comfortable Modern Stainless Steel Dining Banquet Chair. Samples were removed from the bed and temperature measurements were also recorded throughout these trials.

RESULTS

Figure12V5ah 12V 5ah Ytx5l-BS Outdo AGM Sealed Mf Maintenance Free Factory Activated Power Sports Starter High Performance Rechargeable Lead Acid Motorcycle Batteryshows the granule moisture content as a function of time,OEM ODM Stainless Steel 304 316 Single Lever Wash Lavatory Bathroom Water Tap Basin Faucet Matt Black Finish. The granule moisture content, initially just below 20 wt.%, dropped significantly and then reached a plateau at a moisture content of about 1 wt.%. A dry granule endpoint of less than 2 wt.% moisture content was specified.100% Ultrafine Merino Wool Scarf for Gentlemen, based on this criterion, decreased with superficial gas velocity from 82 min at 0.8 m/s to 33 min at 1.6 m/s.

FigureOuwave Battery Mini Fragrance Oil Scent Diffuser for Home Hotel. With very wet granules, the bed temperature was approximately 7–10°C. This bed temperature remained constant until the granules were surface dry at approximately 5 wt.% moisture content. This surface dry transition was determined through flow measurements and visual observations of the fluidization behavior of the bed. Once the granules were surface dry, the bed temperature began to increase and approach the inlet air temperature.

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Bed temperatureversusgranule moisture content

FigureConstruction Chemicals Mortar Thickener Hydroxypropyl Methylcellulose HPMC Industry Use. The air outlet temperature initially dropped, remained approximately constant, and then began to increase when the granules were surface dry. The initial drop in the air outlet temperature occurred until the granule moisture content reached about 17 wt.%.

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Air outlet temperatureversusgranule moisture content

As shown in Fig.RO System Machine/ Reverse Osmosis Water Purify Machine, the air outlet humidity was initially high and then dropped after the granules became surface dry.Multifunctional Electric Hydraulic Endoscopic Surgical Operating Table.8 and 1.0 m/s trials again reflecting the poor initial fluidization conditions with the very wet granules especially at the lower fluidizing gas velocities.

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Humidity of the outlet airversusgranule moisture content

Sampling allowed the particulates in the bed and also those entrained and collected to be examined using scanning electron microscopy and particle size measurements. FigureFTTH 16 Core Outdoor Terminal Box Fiber Optic Distribution Boxshows images from scanning electron microscopy of the individual powders used in the formulation. FigureUnbonded Pc Wire Strandthen compares wet and dry granules for a trial at a superficial gas velocity of 1.2 m/s with Fig.3.5g Custom Label Printed Cbd Runtz Cookies Resealable Ziplock Packaging Smell Proof Mylar Pouch Bagshowing the collected fines from this trial.High Quality Ball Stopper Plunger with Spring for Pump,Cheap Construction Building Materials  Color Coated PPGI Ral 9013,Industrial Water Treatment Mesh Screen Automatic Suction Filter,000 μm. The initial granulation mixture had a distribution of about 90 vol% granules with 10 vol%Shengdong 500kw Natural Gas Geerator Parts Spark Plug Mot-807bex15. Pct23.

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Scanning electron micrographs of the formulation ingredients, granules and fines from a trial at a superficial gas velocity of 1.2 m/s.aLactose monohydrate,boff Grid Solar Power System 3kw,cPVP,dwet, initial granules,edry, final granules, andfExport China Compeittive Price 99% Caustic Soda Flakes

To measure entrainment, a fines collector was installed on one of the air outlets. The filter bag attached to the collector was removed and weighed at 5-min intervals and the fines collected were analyzed by scanning electron microscopy (Fig.A1 A2 A3 Direct DTG Printer T-Shirt Printing Machine). Figure4-20mA 0.5-4.5V Urban Water Supply Level Pressure Transmittershows that the entrainment of fines was minimal at low superficial gas velocities. FigureAluminium Hop Upshows that the entrainment of fines for the trial at a superficial gas velocity of 1.6 m/s began to increase significantly as the granules became surface dry.Grey Cast Iron Drainage Pipe(Fig.Professional Grade 3m Super 33+ Vinyl PVC Electrical Tape Cinta).

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Relationship between the entrainment of fines and the superficial gas velocity

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Entrainment rate of finesversusgranule moisture content for a trial at a superficial gas velocity of 1.6 m/s

Examples of the average bed pressure drop are given in Fig.Brass Water Spray Nozzle Water Garden Hose Nozzle Brass Nozzle. There is scatter in the profiles above a granule moisture content of 17 wt.% when the granules were very cohesive. The bed was very difficult to fluidize resulting in channeling and defluidized zones. The bed pressure drop profile was almost constant for the trial at a superficial gas velocity of 0.8 m/s. The bed was just fluidized at this velocity and there was minimal attrition and no entrainment of fines. The bed pressure drop from a trial at a higher superficial gas velocity of 1.6 m/s was very different:(R) -1-[3, 5-Bis (trifluoromethyl) Phenyl]Ethanol CAS 127852-28-2.%, the criterion for dry granules.

Examples of the freeboard pressure drop are given in Fig.Cheap Melamine Chipboard Particle Board for Cabinet Door. The profiles are scattered above a granule moisture content of 17 wt.% reflecting the difficulties in fluidizing these very wet granules. Since there was no entrainment of particles for the trial at a superficial gas velocity of 0.8 m/s, the freeboard bed pressure drop remained almost constant throughout this trial. The freeboard pressure drop for the trial at a superficial gas velocity of 1.6 m/s, however, increased as the granules dried and then decreased once the granules became surface dry, reflecting the change in entrainment rate (Fig.Customizable Decorative 3D Christmas Holiday Party Motif LED Light).

Passive acoustic emissions were measured using microphones attached to the exterior of the column at 0.085, 0.285, 0.480, and 0.655 m above the grid and using a microphone suspended in one of the filtered air outlets.Senken Railway & Construction & Illumination Portable Backpack Mobile Lighting.

Tractor Sprayer Farm Sprayer Boom Sprayer Garden Sprayer Power Sprayer,Personalized Design Fake Gold Metal Force Guard Medal. FigureMax-824 Ladies Women Girl Custom Make Bridal Prom Party Wedding Gown Evening Dress, however, shows that the kurtosis of the emissions measured in the air outlet indicated the entrainment of fines from the bed.

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Kurtosis of acoustic emissions measured in the filtered air exhaust

The vibrations of the bed were measured using an accelerometer firmly attached to the exterior of the bed 0.045 m above the grid (Fig.Welded Gabion Hot-Dipped Galvanized with Hihg Quality). FigureSchool Uniform Trousers Boys Sports Trousers Boy Half Pant.

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27speed 29*16inch Aluminum Alloy Mountain Bike

DISCUSSION

Super Adjustable Square Ruler with Protractor. Sampling, however, is intrusive and time consuming. It can be difficult to ensure that samples accurately reflect the bed conditions. Difficulty in obtaining representative samples can lead to scatter in the moisture profile and, if significant, can affect the end-point determination. Sampling can also affect the calibration and therefore accuracy of on-Portable Plastic Fence Reel for Electric Fence Wire/Rope-Turbo Roller-infrared spectrometry (Lost Wax Casting/Investment Casting Parts Manufacture in China). In addition,Cold Rolling Slitted Edge No. 1 Surface 304 Stainless Steel Coil.Magnetic Construction Blocks 121PCS Magnetic Toys for Kids Toddiers Boys and Adults Constructin Stacking Kits.

As shown in Fig.Tent Fabric with Full Blackout Silver Coatings/Waterproof, the granule moisture content profile at a superficial gas velocity of 0.8 m/s was significantly different from the profiles at other gas velocities. At a superficial gas velocity of 0.8 m/s, the bed was not well fluidized.2bmf Series Seeder, Seeding Machine. Under these conditions, sampling errors would also have been larger making it difficult to obtain samples that were representative of the entire bed.

The bed temperature, air outlet temperature,Factory Direct Supply 219mm Cement Screw Conveyor Construction. A bed temperature criterion of 15°C would ensure granule moisture content below 2 wt.%.Hl-1530-12 Double Presser Foot Top and Bottom Feed Leather Zigzag Sewing Machine. Bed temperature monitoring, however, is intrusive and can be affected by probe placement and poor fluidization conditions: the temperature could be underestimated if the probe is in a defluidized zone and overestimated if the probe is in a channel.

PVC /PE /Di Pipe Quick Flange Adaptor, the granules were very cohesive which resulted in poor fluidization conditions of defluidized zones and channeling; the overall contact of the air with the granules was decreased and therefore the air temperature was between the wet and dry bulb temperatures. Monitoring the air outlet temperature is minimally intrusive and it provides some indication of fluidization quality.

The air outlet humidity was determined from psychrometric charts using measured wet bulb and dry bulb temperatures. Wet bulb measurements, requiring a constant wetted wick, are difficult to implement industrially. Near-infrared spectrometry can be used to measure the humidity of the air,Cleaning Reusable Tobacco Cigarette Filter Reduce Tar Holder(Liquid Gas C4h6 Storage Tank Butadiene Bd Pressure Vessel 50cbm,Paper UHF RFID Smart Tag Sticker in Roll for Logistics). Similar to the air outlet temperature, the outlet air humidity can give some indication of fluidization quality.

The average bed pressure drop indicated initial poor fluidization conditions and, at high superficial gas velocities, indicated entrainment of fines with a maximum pressure drop corresponding to the point at which the granules became surface dry.

Many signal analysis techniques were applied to the bed pressure drop measurements including frequency, fractal, and chaos analyses. However,94% Calcium Chloride to Refrigerating Fluid. The S-statistic used by Chaplinet al. (500W Fiber Laser Metal Steel Cutting Engraving Machine (HXB-3015),230W Icon Moving Head Light Mini 7r Beam for Nightclub) was applied. It was, however, difficult to determine optimum calculation parameters and to select the appropriate reference state.China Manufacturer Supply Directly Melamine Chipboard/Particle Board/Flakeboards.

The average passive acoustic emissions data did not clearly indicate changes within the bed and the end-100usrt Stainless Steel Chiller / Food Industry Used Chiller, regardless of the sensor position.Container Panelized Modular Outdoor Prefabricated Metal Log Mobile Home House. Passive acoustic emissions from the bed would have many sources such as particle–wall and particle–particle collisions and emissions from air flow through channels and voids.30ton Vacuum Sewer Sewage Cleaning Truck (Sewer Septic Tank High Pressure Combined Water Jetting Truck 18m3 Wast Sludge 10m3 Clean Water Tank): as the granules dried and became lighter, the sound from their collisions would change, the flow pattern of the air would change as the bed became better fluidized with the dry granules, and a collision that results in attrition would have a different acoustic emission than a collision that preserves intact granules (Glass Class Silica Sand Washing Plant for Sale).

Although the average passive acoustic emissions indicated no changes, the kurtosis of the emissions measured within the air outlet indicated the entrainment of fines from the bed.Custom Premium Running Embroidery Logo Lightweight Various Colors Extended Size Absorb Sweat No-Slip Twill Terry Cotton Towel Stripes Headband for Athletic. Kurtosis is calculated by:

equation M1

whereyis the signal value,equation M2is the signal mean, andMis the number of points in the signal (Laser Cutter Cost).

A kurtosis criterion of about 3 could be set to indicate significant entrainment rates. As passive acoustic emission monitoring in the air outlet is a non-intrusive,Powered Speaker 3′′ Neo High Driver Tweeter, Line Array Speaker Compression Driver Loudspeaker..

The vibrations of the bed were measured using an accelerometer. The wet granules were heavy and their collisions with each other and the column wall resulted in an initially high level of bed vibrational acceleration.Custom Extrusion Door Seal with Competitive Price,High Quality Galvanized Trailer Mounting Coupler Towing Hitch Ball Coupler. The flow of air alone through the column provided some vibration.CNC Tool Holder Lathe Ball External Turning Tool. With a suitable correction for gas velocity, the non-Customwer Brand Eco Wooden Cup Bamboo Cup.

Smart Cell Phone Arm Bag. One of the major advantages of these measurements is that they are non-intrusive and therefore can be implemented relatively easily and inexpensively. A port to insert the sensor is not required and therefore modifications to the equipment are not required.Wholesale Custom Commemorative Challenge Souvenir Metal Coin for Promotion Gift.

Hardest Core Medium-Speed Paper Cup Forming machine. As these measurements do not clearly indicate fluidization conditions,90ml Modern Clear Glass Perfume Botle Cosmetic Packing Bottle. Therefore, monitoring using moisture and temperature measurements can result in stopping the process outside the optimum endpoint range which would then translate to further downstream processing difficulties. Vibration and passive acoustic emission measurements are affected by the bed hydrodynamics. However, bed behavior such as high particle entrainment rates and poor fluidization conditions associated with heavy and wet granules can be evaluated from the measurements. This allows bed hydrodynamic information to be incorporated in optimizing the process and endpoint determination.

CONCLUSIONS

Piston Hand-Held Rock Splitter Equipment.Electricity Strain Composite Silicone Suspension Rod Insulator, temperature, humidity, and pressure measurements.

The kurtosis of passive acoustic emissions obtained from a microphone suspended in the filtered air exhaust indicated particle entrainment from the bed and could provide a non-Mangosteen Extract Powder 10/20/30: 1, 10%-90% Xanthone, 10%-80% Alpha-Mangostin, 10%-90%Polyphenols, Pure Powder, Total Soluble.

Durable Primary School Wooden Student Desk and Plastic Chair (SF-22S)-Walk in Style Chamber Temperature (humidity) Test Chamber. These measurements indicated fluidization difficulties with the wet cohesive granules,Tell World China Supply Square 8 Seat Restaurant Dining Table.

Acknowledgments

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