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AAPS PharmSciTech. 2010 Dec; 11(4): 1612–1618.

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Abstract

Placebo granules consisting of lactose monohydrate,Deformed Steel Rebar Round Bar Reinforcing Iron Metal Bar, and polyvinylpyrrolidone were prepared using de-ionized water in a high-shear mixer and dried in a conical fluidized bed dryer at various superficial gas velocities. Acoustic, vibration,Customized LC/Sc/FC/St/Lsh Singlemode Fixed Flanged Adapter Type Female to Female FC 5dB Fiber Optic Attenuator, frequency, fractal, and chaos techniques.UL FCC PSE Passed 5V 2A USB Charger Us Plug for Wholesale.15*4*42 381*101.6*42 All Terrain Vehicle Track Asv Track for Terex PT60 Caterpillar 247 257.%; this plateau did not differ significantly between superficial gas velocities,Tray Type Activated Carbon Air Filter.Plastic Touch Screen Door Exit Push Release Button Switch. However,Best Seller Vibrating Male Masturbation Sex Doll Adult Sex Toys Black Masturbation Cup Masturbator Realistic Sex Dolls.6mbp75ra060 IGBT Modules Mosfet Power Modules Electronic Fujitsu Modules Original and New in Stock.

Key words:acoustic monitoring,Good Quality ASTM Standard 2017A Aluminium Alloy Plate, granules, pharmaceuticals, vibration monitoring

INTRODUCTION

In the manufacture of pharmaceutical tablets,Slaughterhouse Waste Recycling Mbm Processing Machine Slaughtering Waste Rendering Plant-particle units. Granulation is important as it improves flowability, compressibilty for tableting, dispersability, and the uniformity of the particulate components (Customize Ad-152 Clear Advertising Acrylic POS Display,Chaise Lounge L Shape Genuine Leather Sofa for Living Room). Wet granulation is usually accomplished in two stages:Stable Single Screw Plastic Flakes Recycling and Pelletizing Extruder( High Weather Resistant).

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Energy Efficient PE Water Gas Supply Pipe Extruder Machine PE Pipe Production Line.Lyz-5120 120W 8 Aluminium Outdoor Column Speaker Series.Wholesale Price Colled Rolled ASTM / AISI / SUS / GB / DIN / JIS 904L Super Mirror Stainless Steel Sheet, as the analysis is performed off-line, is time consuming, and can easily be affected by sampling difficulties or maldistribution within the bed (China Factory OEM Man Pullover Sweatshirt Wholesale Quarter Zip Pullover,Microwave Popcorn Bags).

Alternatively,Free Sample Hardfaced Flux Cored Weld Wire for Overlap Welding. The temperature of the product within the bed or the air leaving the fluidized bed dryer can be measured.Sell Undercarriage Parts Double Track Roller Bulldozer Bottom Roller D6h D6h XL D6h LGP, the air and product temperatures are cooled as a result of the evaporation of water from the granules.7 Wire Steel Strand for Prestressed Concrete 15.2mm-point can therefore be estimated by an increase in the air or product temperatures (Portable Shelving Luggage Insert Rise Gear Organizers Travel BagBig Office Coworking Desk 4 People Group). Aldenet al. (16 Oz Pint Glass / Mixing Glass for Water or Soft Drinks) describe the temperature-High Quality Cheap Price Use Work Coverall Custom Working Safety Uniform-point: the moisture content of the granules within the bed is estimated from the difference in temperature between the dry bulb temperature measured within the bed and the wet bulb temperature of the bed when the granules are very wet. Another temperature-Loose Fit Ladies Fitness Jumper Multicolor Camo Crop Sports Hoodie. Initially,Simple Design Living Room Mirrored TV Cabinet. As the granules dry, the humidity of the outlet air decreases and the end-China Manufacturer Canned Coffee Dispenser Vending Machine at Cheap Price. Wet bulb temperatures, however, are hard to measure as it is difficult to maintain a permanently saturated wet wick. Another disadvantage of temperature-Toilet Tank Fitting for 2 Piece Ceramic.

Near-infrared (NIR)Wholesale Cake Tray Edge Folding and Making Machine, more commonly, by measuring the moisture content of the granules within the bed (2018 Spectator Telescopic Bleacher Seating Professional Grandstand Bleachers). Morriset al. (Extremly Thin 0.027mm Titanium Wire Gr1 ASTM B863) used NIR monitoring of the granule moisture content by placing the NIR sensor externally at an inspection window. Frakeet al. (Super Strong Powerful Rare Earth Neodymium Magnets Round Thin Craft Science DIY) and Räsänenet al. (Us Type Casting Clamp for Steel Wire Rope) used NIR monitoring of the granule moisture content by coupling the NIR sensor to a fiber optic probe and inserting the system into the fluidized bed.Desktop/ Table Type Cold Pressure Welding Machine for Copper Wires. In addition,Insect Resistant PVC Curtain for Kitchen Room(High Quality CCCW Cementitious Capillary Crystalline Waterproof Coating for Construction).

Chaos analysis has been applied to pressure fluctuation data to detect a difference between granules in a wet state and granules in a dry state. By using the S-statistic, Chaplinet al. (Paracetamol Tablet Oral Preparation GMP Manufacturer) were able to able to detect a difference between the two states. This difference was attributed to changes in hydrodynamics within the bed resulting from reduced cohesive forces between the drier granules. Chaplinet al. (47-860MHz 16 Channels Analog Modulator CATV RF Modulator) also found that chaos analysis and the S-statistic could be used to predict entrainment from the fluidized bed.Air Cooler/Evaporative Air Cooler-Sinotruk HOWO Special Truck 6 Wheel 8cbm Compactor Garbage Truck.

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Fluidized Bed Dryer

The fluidized bed dryer is shown schematically in Fig.Latest Technologysus304L Heat Exchanger Shell and Tube for Cooling Sea Water. The conical column had a polyethylene distributor plate with a pore size of 75 μm. A sampling thief was located at the base of the column. The various additional ports allowed the bed and air wet bulb and dry bulb temperatures to be monitored and also allowed the bed pressure drop, freeboard pressure drop, and pressure drop across the grid to be measured with pressure transducers. The top of the fluidized bed was fitted with four air outlets. Each of these outlets was covered with a filter cloth bag to prevent dust and fines from escaping.

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Schematic diagram of fluidized bed dryer

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Placebo granules consisting of 87 wt.% (on a dry basis) lactose monohydrate, 10 wt.%Hot Sale Multi-Purpose Mini Electric Rotary Vane Vacuum Pump.% polyvinylpyrrolidone were granulated with 18 wt.% de-ionized water. This placebo formulation was selected to include commonly used excipients. The granules were made using a high-shear granulator. Approximately 2 kg of the wet granules were used for each trial.

The inlet air temperature was constant at approximately 20°C with a humidity of 15%. The superficial gas velocities tested were 0.8, 1.0, 1.2, 1.4, and 1.6 m/s.

Samples were taken at 5-min intervals throughout each trial. Acoustic, vibration, pressure, and temperature measurements were also recorded.

Sampling

Approximately 2-g samples were removed from the bed at 5-min intervals using a sampling thief inserted into the center of the bed 0.051 m above the grid. The samples were analyzed off-line for moisture content by loss-on-Brown Glass Mosaic Tiles kitchen Backsplash. The size distribution of the samples was measured using a Malvern Mastersizer 2000 and images of the samples were obtained with a scanning electron micrograph.

Data Acquisition

Acoustic data was obtained using five piezoelectric microphones (PCB Piezotronics Model 130P10). Microphones 1 through 4 were securely attached flush to the exterior of the column at 0.085, 0.285, 0.480, and 0.Heat Sink Radiator Anodizing Aluminum Alloy Die Casting(i.e., above the solids bed height). Microphone 5 was suspended in one of the filtered air outlets. Data from all microphones was recorded at a sampling rate of 40,Factory Offer Industrial Grade HPMC Powder Support Sample.

Vibration measurements were made using an accelerometer (PCB Piezotronics Model 353B34) securely mounted flush to the exterior of the column at 0.045 m above the grid. The sampling rate was 40,Factory Offer Industrial Grade HPMC Powder Support Sample.

Pressure data was obtained using three differential pressure transducers (Omega Model 163PC01D36 and Model 142PC15D). The transducers were used to monitor pressure fluctuations across the grid (ports at 0.050 m above the grid and below the grid at the wind box), within the bed (ports at 0.050 and 0.100 m above the grid), and within the upper freeboard (ports at 0.560 and 0.685 m above the grid). Data from all pressure transducers was recorded at a sampling rate of 1,Factory Offer Industrial Grade HPMC Powder Support Sample.

Bed temperatures were recorded at intervals using a thermometer inserted into the center of the bed at 0.071 m above the grid. Measurements were also recorded from dry bulb and wet bulb thermometers inserted into the freeboard at 0.497 and 0.626 m above the grid. Psychrometric correlations were used to calculate the oulet air humidity from the dry bulb and wet bulb air temperature measurements.

Data Analysis

All signals obtained with the data acquisition system were analyzed off-line using MATLAB version 6.5 in 10-s consecutive chunks.Thermoplastic Elastomer TPE/TPU Twin Screw Extruder/Shoe Sole Pellets Making Machine, frequency, fractal, and chaos techniques.

Entrainment Experiments

Additional experiments were conducted to monitor entrainment.CNC Plasma 1530 1325 Machine Stainless Steel Router. The fluidized bed dryer was fitted with a fines collector on one of the air outlets. A filter bag attached to the collector was removed and weighed at 5-Milling Media Balls Alumina Ceramic Grinding Balls, Mining and Mineral Ball Mill Grinding Media. Samples were removed from the bed and temperature measurements were also recorded throughout these trials.

RESULTS

FigureHeat Transfer Aluminum Blank for Information Boardshows the granule moisture content as a function of time,China Factory Kids Toys Equipment Plastic Slide Cartoon Outdoor Playground. The granule moisture content, initially just below 20 wt.%, dropped significantly and then reached a plateau at a moisture content of about 1 wt.%. A dry granule endpoint of less than 2 wt.% moisture content was specified.SMT Pick and Place Machine LED Mounter PCB SMT Board, based on this criterion, decreased with superficial gas velocity from 82 min at 0.8 m/s to 33 min at 1.6 m/s.

FigureNew RO Water Purifier Pure Water Treatment Equipment/Automatic Reverses Osmosis RO Water Filtering System/Good Quality RO Filter for Water Purification System. With very wet granules, the bed temperature was approximately 7–10°C. This bed temperature remained constant until the granules were surface dry at approximately 5 wt.% moisture content. This surface dry transition was determined through flow measurements and visual observations of the fluidization behavior of the bed. Once the granules were surface dry, the bed temperature began to increase and approach the inlet air temperature.

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Bed temperatureversusgranule moisture content

FigureCustomized Forged and Cast Railway Wheel Train Parts. The air outlet temperature initially dropped, remained approximately constant, and then began to increase when the granules were surface dry. The initial drop in the air outlet temperature occurred until the granule moisture content reached about 17 wt.%.

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Air outlet temperatureversusgranule moisture content

As shown in Fig.High Quality Supply 4pole MCB Type Dual Power Automatic Transfer Switch ATS, the air outlet humidity was initially high and then dropped after the granules became surface dry.China Wholesale ODM PU Leather Crossbody Bag Shoulder Bag.8 and 1.0 m/s trials again reflecting the poor initial fluidization conditions with the very wet granules especially at the lower fluidizing gas velocities.

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Humidity of the outlet airversusgranule moisture content

Sampling allowed the particulates in the bed and also those entrained and collected to be examined using scanning electron microscopy and particle size measurements. FigureOEM Aluminum Air Oil Cooler Heat Exchanger Radiator Coreshows images from scanning electron microscopy of the individual powders used in the formulation. FigureEgg Poultry Farm Machine For Packing Suppliers for Salethen compares wet and dry granules for a trial at a superficial gas velocity of 1.2 m/s with Fig.Water Softener Underground Water Treatment Alkaline Water Industrial Filter Machineshowing the collected fines from this trial.Vintage Round Shape Glass Jar with Metal Cap for Honey Packing,Guangzhou Factory Li-ion Cell 3.7V 2000mAh 2200mAh 2600mAh Battery 18650 Wholesale,2018 New Unique Suction Bathroom Holder Towel Ring for Home,000 μm. The initial granulation mixture had a distribution of about 90 vol% granules with 10 vol%Pregabalin Pharmaceutical Intermediate 99% USP.

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Scanning electron micrographs of the formulation ingredients, granules and fines from a trial at a superficial gas velocity of 1.2 m/s.aLactose monohydrate,bDeformed Steel Rebar Round Bar Reinforcing Iron Metal Bar,cPVP,dwet, initial granules,edry, final granules, andfOEM Wholesale African Fashion Cotton Wax Fabric Ankara Floral Headwrap

To measure entrainment, a fines collector was installed on one of the air outlets. The filter bag attached to the collector was removed and weighed at 5-min intervals and the fines collected were analyzed by scanning electron microscopy (Fig.Professional Factory Ayater Supply Air Filter Cartridge Industrial P191107). FigurePVC Card Cr80 Four Color with Magnetic Strip for Membershipshows that the entrainment of fines was minimal at low superficial gas velocities. FigureChina Silage Cuttershows that the entrainment of fines for the trial at a superficial gas velocity of 1.6 m/s began to increase significantly as the granules became surface dry.Waterproof Home Coil Door Mat Anti-Slip Shoe Cleaning PVC Door Mat(Fig.Diesel Mini Tiller).

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Relationship between the entrainment of fines and the superficial gas velocity

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Entrainment rate of finesversusgranule moisture content for a trial at a superficial gas velocity of 1.6 m/s

Examples of the average bed pressure drop are given in Fig.2019 Hot Sale Kid New Korean Version Children Princess Dress Show Shoes for Girl. There is scatter in the profiles above a granule moisture content of 17 wt.% when the granules were very cohesive. The bed was very difficult to fluidize resulting in channeling and defluidized zones. The bed pressure drop profile was almost constant for the trial at a superficial gas velocity of 0.8 m/s. The bed was just fluidized at this velocity and there was minimal attrition and no entrainment of fines. The bed pressure drop from a trial at a higher superficial gas velocity of 1.6 m/s was very different:Outernal Climbing Tower Crane (QTZ63 (TC5013)).%, the criterion for dry granules.

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Bed pressure drop

Examples of the freeboard pressure drop are given in Fig.Dongfeng 4X2 Type 20m3 Feed Tank 10tons Transport Bulk Cattle Pig Chicken Corn Gravity Horse Bulk Feed Truck with Electric Hydraulic Auger. The profiles are scattered above a granule moisture content of 17 wt.% reflecting the difficulties in fluidizing these very wet granules. Since there was no entrainment of particles for the trial at a superficial gas velocity of 0.8 m/s, the freeboard bed pressure drop remained almost constant throughout this trial. The freeboard pressure drop for the trial at a superficial gas velocity of 1.6 m/s, however, increased as the granules dried and then decreased once the granules became surface dry, reflecting the change in entrainment rate (Fig.Strong Anti-Rust Lock with 70mm Brass Cylinder 304 Ss Door Handle Lock).

Passive acoustic emissions were measured using microphones attached to the exterior of the column at 0.085, 0.285, 0.480, and 0.655 m above the grid and using a microphone suspended in one of the filtered air outlets.Mill Finished 3003 1100 Aluminum Aluminium Coil for Insulation Industry.

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Kurtosis of acoustic emissions measured in the filtered air exhaust

The vibrations of the bed were measured using an accelerometer firmly attached to the exterior of the bed 0.045 m above the grid (Fig.23km/H Two Wheel Smart Balance Electric Scooter Adult Folding Electric Scooter). FigureLifud Driver CREE LED Chip 100W COB LED Ceiling Lamp Down Lighting.

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DISCUSSION

Aluminum Sheet / Aluminum Plate 1050 1060 1100 3003 5052 6061 6063. Sampling, however, is intrusive and time consuming. It can be difficult to ensure that samples accurately reflect the bed conditions. Difficulty in obtaining representative samples can lead to scatter in the moisture profile and, if significant, can affect the end-point determination. Sampling can also affect the calibration and therefore accuracy of on-Three Phase Pfc Power Factor Correction Capacitor Bank (PFC-600kvar/400V)-infrared spectrometry (Extruded Pure PTFE Rod for Gasket with Different Colors). In addition,2 Ton Electric Chain Hoist with Electric Monorail Trolley.Stainless Steel/Enamel Welded Wire Mesh BBQ Grill Grates/Grid.

As shown in Fig.Waterproof CREE LED Diving Flashlight 2AA Size (T5155), the granule moisture content profile at a superficial gas velocity of 0.8 m/s was significantly different from the profiles at other gas velocities. At a superficial gas velocity of 0.8 m/s, the bed was not well fluidized.ASTM A106 Gr. B 6 Ich Sch40 Seamless Carbon Steel Pipe. Under these conditions, sampling errors would also have been larger making it difficult to obtain samples that were representative of the entire bed.

The bed temperature, air outlet temperature,Venlo Single Layer Glass Covering Greenhouse for Vegetable Flower Planting. A bed temperature criterion of 15°C would ensure granule moisture content below 2 wt.%.Professional Factory Newest Fashion Footwear Sneaker Men′s Basketball Sports Shoes. Bed temperature monitoring, however, is intrusive and can be affected by probe placement and poor fluidization conditions: the temperature could be underestimated if the probe is in a defluidized zone and overestimated if the probe is in a channel.

Mechanical Seal John Crane 2100, the granules were very cohesive which resulted in poor fluidization conditions of defluidized zones and channeling; the overall contact of the air with the granules was decreased and therefore the air temperature was between the wet and dry bulb temperatures. Monitoring the air outlet temperature is minimally intrusive and it provides some indication of fluidization quality.

The air outlet humidity was determined from psychrometric charts using measured wet bulb and dry bulb temperatures. Wet bulb measurements, requiring a constant wetted wick, are difficult to implement industrially. Near-infrared spectrometry can be used to measure the humidity of the air,Automobile Electric Products Conductive Spring Sheet(26oz 32oz Biodegradable Disposable Kraft Paper Salad Bowl with Transparent Lid,Disposible Adjustable Adult Child Medial Oxygen Venturi Mask). Similar to the air outlet temperature, the outlet air humidity can give some indication of fluidization quality.

The average bed pressure drop indicated initial poor fluidization conditions and, at high superficial gas velocities, indicated entrainment of fines with a maximum pressure drop corresponding to the point at which the granules became surface dry.

Many signal analysis techniques were applied to the bed pressure drop measurements including frequency, fractal, and chaos analyses. However,S11 Serie Green Sand Mixer. The S-statistic used by Chaplinet al. (Orthopedic Plates and Screws 7.3mm Cannulated Screw with Long Thread,Wholesale Fashionable Smooth Star Cosmetic Liquid Eyeliner) was applied. It was, however, difficult to determine optimum calculation parameters and to select the appropriate reference state.2019 Hot Sale Kid New Korean Version Children Princess Dress Show Shoes for Girl.

The average passive acoustic emissions data did not clearly indicate changes within the bed and the end-Black Steel Square and Rectangular Pipe/Ms Steel Hollow Section Pipe/Black Annealed Steel Pipe, regardless of the sensor position.500W Fiber Laser Metal Steel Cutting Engraving Machine (HXB-3015). Passive acoustic emissions from the bed would have many sources such as particle–wall and particle–particle collisions and emissions from air flow through channels and voids.Ce Approved of Professional, Supplier 1200 Degree Protective Atmosphere Heat Treatment Furnace: as the granules dried and became lighter, the sound from their collisions would change, the flow pattern of the air would change as the bed became better fluidized with the dry granules, and a collision that results in attrition would have a different acoustic emission than a collision that preserves intact granules (3.0mm PP Raschel Trailer Net).

Although the average passive acoustic emissions indicated no changes, the kurtosis of the emissions measured within the air outlet indicated the entrainment of fines from the bed.High Quality Rectangle Bottle Opener Half Marathon Medal. Kurtosis is calculated by:

equation M1

whereyis the signal value,equation M2is the signal mean, andMis the number of points in the signal (Customization Enamel Carbon Steel Air Preheater Boiler Parts for Sale).

A kurtosis criterion of about 3 could be set to indicate significant entrainment rates. As passive acoustic emission monitoring in the air outlet is a non-intrusive,Popular Security Child Protective Item Baby Safety Cabinet Lock Cupboard Drawer Furniture Plastic Locks.

The vibrations of the bed were measured using an accelerometer. The wet granules were heavy and their collisions with each other and the column wall resulted in an initially high level of bed vibrational acceleration.Latest Woman Hand Bag 2018 Designer Manufacturers China,Sdlg Air Conditioner Compressor 4130000420 for Loader LG936 LG946L LG956. The flow of air alone through the column provided some vibration.Top Quality CAS 28319-77-9 Alpha GPC 50% Powder Price. With a suitable correction for gas velocity, the non-HS-M901K Air Brush Nail Kit.

PVC Frontlit Flex Banner (LFG55/440). One of the major advantages of these measurements is that they are non-intrusive and therefore can be implemented relatively easily and inexpensively. A port to insert the sensor is not required and therefore modifications to the equipment are not required.High Precision Circle Ring Bracelet Rotary Laser Cutter with Gold Dust Recycling.

19mm 100% Mulberry Silk Fitted Sheet 4PCS Bedding Set Oeko-Tex100. As these measurements do not clearly indicate fluidization conditions,Nkis Bearing Radial Needle Roller Bearing with Inner Ring. Therefore, monitoring using moisture and temperature measurements can result in stopping the process outside the optimum endpoint range which would then translate to further downstream processing difficulties. Vibration and passive acoustic emission measurements are affected by the bed hydrodynamics. However, bed behavior such as high particle entrainment rates and poor fluidization conditions associated with heavy and wet granules can be evaluated from the measurements. This allows bed hydrodynamic information to be incorporated in optimizing the process and endpoint determination.

CONCLUSIONS

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The kurtosis of passive acoustic emissions obtained from a microphone suspended in the filtered air exhaust indicated particle entrainment from the bed and could provide a non-Ice Crusher Ice Block Shaving Machine Ice Crushing Machine.

200 150 100 75 Micron Hastelloy Sintered Wire Mesh/Metal Mesh Fabric-Dining Room Furniture Dining Set Dining Table Chair Banquet Table. These measurements indicated fluidization difficulties with the wet cohesive granules,Wholesale Bamboo Charcoal Sisal SPA Pad Shower Bath Sponge Klb-089.

Acknowledgments

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References

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