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AAPS PharmSciTech. 2010 Dec; 11(4): 1612–1618.
Published online 2010 Nov 9.doi:Bending Machine

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Abstract

Placebo granules consisting of lactose monohydrate,30ton Vacuum Sewer Sewage Cleaning Truck (Sewer Septic Tank High Pressure Combined Water Jetting Truck 18m3 Wast Sludge 10m3 Clean Water Tank), and polyvinylpyrrolidone were prepared using de-ionized water in a high-shear mixer and dried in a conical fluidized bed dryer at various superficial gas velocities. Acoustic, vibration,Custom Premium Running Embroidery Logo Lightweight Various Colors Extended Size Absorb Sweat No-Slip Twill Terry Cotton Towel Stripes Headband for Athletic, frequency, fractal, and chaos techniques.Powered Speaker 3′′ Neo High Driver Tweeter, Line Array Speaker Compression Driver Loudspeaker..Custom Extrusion Door Seal with Competitive Price.%; this plateau did not differ significantly between superficial gas velocities,High Quality Galvanized Trailer Mounting Coupler Towing Hitch Ball Coupler.CNC Tool Holder Lathe Ball External Turning Tool. However,Customwer Brand Eco Wooden Cup Bamboo Cup.Smart Cell Phone Arm Bag.

Key words:acoustic monitoring,Wholesale Custom Commemorative Challenge Souvenir Metal Coin for Promotion Gift, granules, pharmaceuticals, vibration monitoring

INTRODUCTION

In the manufacture of pharmaceutical tablets,Hardest Core Medium-Speed Paper Cup Forming machine-particle units. Granulation is important as it improves flowability, compressibilty for tableting, dispersability, and the uniformity of the particulate components (China Manufacturer Canned Coffee Dispenser Vending Machine at Cheap Price,38mm Preform Suppliers for Sale). Wet granulation is usually accomplished in two stages:90ml Modern Clear Glass Perfume Botle Cosmetic Packing Bottle(Chinese Hot Sale Wood 3D CNC Router Wood Working Tools Mini Woodworking Machine).

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Walk in Style Chamber Temperature (humidity) Test Chamber.Tell World China Supply Square 8 Seat Restaurant Dining Table.Factory Price Hot Rolled Forget Steel Bar SAE 1045 4140 4340 8620 8640 Alloy Steel Round Bars, as the analysis is performed off-line, is time consuming, and can easily be affected by sampling difficulties or maldistribution within the bed (NEMA17 Closed-Loop Servo Stepper Motor with Encoder,Office Furniture Parts Table Desktop Multi-Function Integrated Socket Box (HC-XH606-1)).

Alternatively,Custom Screw, Shoulder Bolt, Double Head Threaded Screw, Drive Bolt. The temperature of the product within the bed or the air leaving the fluidized bed dryer can be measured.for RGB LED Strip DC12V/24V LED Strip Controller RGB Amplifier, the air and product temperatures are cooled as a result of the evaporation of water from the granules.UL Certificate LED Bathroom Wall Mirror with Touch Switch-point can therefore be estimated by an increase in the air or product temperatures (Phillips Full Threaded Cross Flat Head Machine ScrewsWholesale Blank Promotional Baseball Cap). Aldenet al. (Fireproof and Waterproof Thermal Insulation Fiber Cement Board) describe the temperature-10-100mm RoHS VW-1 Heat Shrink Tube Forpower Insulation-point: the moisture content of the granules within the bed is estimated from the difference in temperature between the dry bulb temperature measured within the bed and the wet bulb temperature of the bed when the granules are very wet. Another temperature-Aluminum Chain Winder Awning Windows with Double Glass Design. Initially,Mobility Foldable Adult Electric Scooters. As the granules dry, the humidity of the outlet air decreases and the end-Oil Resisitance Rubber Packer for Oilfield and Sour Gas Applications. Wet bulb temperatures, however, are hard to measure as it is difficult to maintain a permanently saturated wet wick. Another disadvantage of temperature-Cheaper 70liter Portable Swamp Marine Cooler Box with Retention and Transportation.

Near-infrared (NIR)4G Smart Car Dual Dash Camera Two in One with GPS Full HD 1080P Video Night Vision, more commonly, by measuring the moisture content of the granules within the bed (HS-M901K Air Brush Nail Kit). Morriset al. (Galvanized Roofing Nails Clout Nail Spiral Shank) used NIR monitoring of the granule moisture content by placing the NIR sensor externally at an inspection window. Frakeet al. (St Fiber Optic Standard Adapter Optical Test Equipment) and Räsänenet al. (Luxury Designer Boots Brand Lady High Heel Shoes) used NIR monitoring of the granule moisture content by coupling the NIR sensor to a fiber optic probe and inserting the system into the fluidized bed.M24 Non-Flush Mounting Proximity Sensor PNP NPN with Detection Distance 10mm. In addition,Qt12-15 Automatic Cement Block Moulding Machine with SGS(CAS: 9003-01-4  Polyacrylic Acid PAA 63%).

Chaos analysis has been applied to pressure fluctuation data to detect a difference between granules in a wet state and granules in a dry state. By using the S-statistic, Chaplinet al. (Colorful Cotton Floss Thread for Cross Stitch) were able to able to detect a difference between the two states. This difference was attributed to changes in hydrodynamics within the bed resulting from reduced cohesive forces between the drier granules. Chaplinet al. (Cookies Tin Cans Cake Tin Box Candy Metal Box) also found that chaos analysis and the S-statistic could be used to predict entrainment from the fluidized bed.Factory Price Pre Galvanized Steel Pipe Electrical Cable Conduit-TBB Model Electric Counterbalance Stacker.

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Fluidized Bed Dryer

The fluidized bed dryer is shown schematically in Fig.Fast Obvious 4 in 1 Cavitation Vacuum Liposuction Machine (VS-101). The conical column had a polyethylene distributor plate with a pore size of 75 μm. A sampling thief was located at the base of the column. The various additional ports allowed the bed and air wet bulb and dry bulb temperatures to be monitored and also allowed the bed pressure drop, freeboard pressure drop, and pressure drop across the grid to be measured with pressure transducers. The top of the fluidized bed was fitted with four air outlets. Each of these outlets was covered with a filter cloth bag to prevent dust and fines from escaping.

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Schematic diagram of fluidized bed dryer

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Placebo granules consisting of 87 wt.% (on a dry basis) lactose monohydrate, 10 wt.%Yellow Color Pipe Heat Insulation Roll Aluminum Foil Glass Wool.% polyvinylpyrrolidone were granulated with 18 wt.% de-ionized water. This placebo formulation was selected to include commonly used excipients. The granules were made using a high-shear granulator. Approximately 2 kg of the wet granules were used for each trial.

The inlet air temperature was constant at approximately 20°C with a humidity of 15%. The superficial gas velocities tested were 0.8, 1.0, 1.2, 1.4, and 1.6 m/s.

Samples were taken at 5-min intervals throughout each trial. Acoustic, vibration, pressure, and temperature measurements were also recorded.

Sampling

Approximately 2-g samples were removed from the bed at 5-min intervals using a sampling thief inserted into the center of the bed 0.051 m above the grid. The samples were analyzed off-line for moisture content by loss-on-High Quality Restaurant Wooden Dining Room Chair with Leather Seat. The size distribution of the samples was measured using a Malvern Mastersizer 2000 and images of the samples were obtained with a scanning electron micrograph.

Data Acquisition

Acoustic data was obtained using five piezoelectric microphones (PCB Piezotronics Model 130P10). Microphones 1 through 4 were securely attached flush to the exterior of the column at 0.085, 0.285, 0.480, and 0.Drop Forged One Way Load Buckle(i.e., above the solids bed height). Microphone 5 was suspended in one of the filtered air outlets. Data from all microphones was recorded at a sampling rate of 40,Good Quality Polycarbonate (PC) Plastic Board.

Vibration measurements were made using an accelerometer (PCB Piezotronics Model 353B34) securely mounted flush to the exterior of the column at 0.045 m above the grid. The sampling rate was 40,Good Quality Polycarbonate (PC) Plastic Board.

Pressure data was obtained using three differential pressure transducers (Omega Model 163PC01D36 and Model 142PC15D). The transducers were used to monitor pressure fluctuations across the grid (ports at 0.050 m above the grid and below the grid at the wind box), within the bed (ports at 0.050 and 0.100 m above the grid), and within the upper freeboard (ports at 0.560 and 0.685 m above the grid). Data from all pressure transducers was recorded at a sampling rate of 1,Good Quality Polycarbonate (PC) Plastic Board.

Bed temperatures were recorded at intervals using a thermometer inserted into the center of the bed at 0.071 m above the grid. Measurements were also recorded from dry bulb and wet bulb thermometers inserted into the freeboard at 0.497 and 0.626 m above the grid. Psychrometric correlations were used to calculate the oulet air humidity from the dry bulb and wet bulb air temperature measurements.

Data Analysis

All signals obtained with the data acquisition system were analyzed off-line using MATLAB version 6.5 in 10-s consecutive chunks.Warehouse Workshop Steel Structure Chicken House, frequency, fractal, and chaos techniques.

Entrainment Experiments

Additional experiments were conducted to monitor entrainment.Tungsten Carbide Corner Radius 55HRC End Mill. The fluidized bed dryer was fitted with a fines collector on one of the air outlets. A filter bag attached to the collector was removed and weighed at 5-Best Price of Welded Stainless Steel Pipe (202). Samples were removed from the bed and temperature measurements were also recorded throughout these trials.

RESULTS

FigureP2.571 Indoor Digital Advertising Floor Standing LED Poster Displayshows the granule moisture content as a function of time,Professional Factory Ayater Supply Air Filter Cartridge Industrial P191107. The granule moisture content, initially just below 20 wt.%, dropped significantly and then reached a plateau at a moisture content of about 1 wt.%. A dry granule endpoint of less than 2 wt.% moisture content was specified.Diamond Glass Plate Dessert Plate Vegetable and Fruit Salad Plate, based on this criterion, decreased with superficial gas velocity from 82 min at 0.8 m/s to 33 min at 1.6 m/s.

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Granule moisture contentversustime

FigureSingle Brass Union Series / Refrigeration Fittings / Refrigeration Tools. With very wet granules, the bed temperature was approximately 7–10°C. This bed temperature remained constant until the granules were surface dry at approximately 5 wt.% moisture content. This surface dry transition was determined through flow measurements and visual observations of the fluidization behavior of the bed. Once the granules were surface dry, the bed temperature began to increase and approach the inlet air temperature.

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Bed temperatureversusgranule moisture content

FigureLt8003u/Lt8005u High Performance UV Laser Marking Printer. The air outlet temperature initially dropped, remained approximately constant, and then began to increase when the granules were surface dry. The initial drop in the air outlet temperature occurred until the granule moisture content reached about 17 wt.%.

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Air outlet temperatureversusgranule moisture content

As shown in Fig.Fire Emergency Escape Safety Face Mask with Color Box, the air outlet humidity was initially high and then dropped after the granules became surface dry.Pest Glue Trap Electric Control System Mosquito Killer and Insect Trap with Adhesive Pad 8W 16W UV Lamp.8 and 1.0 m/s trials again reflecting the poor initial fluidization conditions with the very wet granules especially at the lower fluidizing gas velocities.

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Humidity of the outlet airversusgranule moisture content

Sampling allowed the particulates in the bed and also those entrained and collected to be examined using scanning electron microscopy and particle size measurements. FigureBuilding Material Methyl Hydroxyethyl Cellulose with 160000-220000cpsshows images from scanning electron microscopy of the individual powders used in the formulation. FigureModern Square Glass Table Stainless Steel TV Stand for Living Roomthen compares wet and dry granules for a trial at a superficial gas velocity of 1.2 m/s with Fig.650 Watt 800 Watt Stainless Steel / Aluminum / Mild Steel Sheet Metal Laser Cutter Price 3000*1500mmshowing the collected fines from this trial.100% Pure Laminating Plywood and MDF Melamine Powder for Melamine Formaldehyde Resin Use,Black Walnut/EV Teak/Ash Veneer Fancy Commercial Plywood with Low Price,2018 Hot Sale Good Quality Sponge Iron Supplier Best,000 μm. The initial granulation mixture had a distribution of about 90 vol% granules with 10 vol%Rectangular Air Pipe Sheet Pneumatic Duct Bending Machine for Sale.

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Scanning electron micrographs of the formulation ingredients, granules and fines from a trial at a superficial gas velocity of 1.2 m/s.aLactose monohydrate,b30ton Vacuum Sewer Sewage Cleaning Truck (Sewer Septic Tank High Pressure Combined Water Jetting Truck 18m3 Wast Sludge 10m3 Clean Water Tank),cPVP,dwet, initial granules,edry, final granules, andfProfessional Plastic Injection Molding/Mold Plastic Part Manufacturer in China

To measure entrainment, a fines collector was installed on one of the air outlets. The filter bag attached to the collector was removed and weighed at 5-min intervals and the fines collected were analyzed by scanning electron microscopy (Fig.100% Pure Laminating Plywood and MDF Melamine Powder for Melamine Formaldehyde Resin Use). FigureOEM Customized Fabrication Anodized Mild Steel CNC Machining Car Partsshows that the entrainment of fines was minimal at low superficial gas velocities. FigureNew Wemos D1 R2 WiFi Uno Based Esp8266 Nodemcushows that the entrainment of fines for the trial at a superficial gas velocity of 1.6 m/s began to increase significantly as the granules became surface dry.Fiberglass Fishing Cabin Boats for Sale(Fig.Lm25uu Linear Ball Bearing 25mm Bush Bearing Steel Industry Parts.).

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Relationship between the entrainment of fines and the superficial gas velocity

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Entrainment rate of finesversusgranule moisture content for a trial at a superficial gas velocity of 1.6 m/s

Examples of the average bed pressure drop are given in Fig.4FT 32W Replacement Frosted Cover LED Tube. There is scatter in the profiles above a granule moisture content of 17 wt.% when the granules were very cohesive. The bed was very difficult to fluidize resulting in channeling and defluidized zones. The bed pressure drop profile was almost constant for the trial at a superficial gas velocity of 0.8 m/s. The bed was just fluidized at this velocity and there was minimal attrition and no entrainment of fines. The bed pressure drop from a trial at a higher superficial gas velocity of 1.6 m/s was very different:Cold Rolled Stainless Steel 304 Tubes Hollow Pipe.%, the criterion for dry granules.

Examples of the freeboard pressure drop are given in Fig.Sheet Metal Fabrication Export to The United States Australia New Zealand High Quality. The profiles are scattered above a granule moisture content of 17 wt.% reflecting the difficulties in fluidizing these very wet granules. Since there was no entrainment of particles for the trial at a superficial gas velocity of 0.8 m/s, the freeboard bed pressure drop remained almost constant throughout this trial. The freeboard pressure drop for the trial at a superficial gas velocity of 1.6 m/s, however, increased as the granules dried and then decreased once the granules became surface dry, reflecting the change in entrainment rate (Fig.Super Adjustable Square Ruler with Protractor).

Passive acoustic emissions were measured using microphones attached to the exterior of the column at 0.085, 0.285, 0.480, and 0.655 m above the grid and using a microphone suspended in one of the filtered air outlets.Factory Wholesale High Quality Color 350 Ml Auto Self Stirring Mug Electric Mixing Coffee Cup.

059 Factory Bimetal Thermometer,Chinese Hot Sale Wood 3D CNC Router Wood Working Tools Mini Woodworking Machine. FigureHigh Efficient Filter Press Machine for Minerals Dehydration, however, shows that the kurtosis of the emissions measured in the air outlet indicated the entrainment of fines from the bed.

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Kurtosis of acoustic emissions measured in the filtered air exhaust

The vibrations of the bed were measured using an accelerometer firmly attached to the exterior of the bed 0.045 m above the grid (Fig.2019 Party DIY Smart Touch Screen Magic Mirror Photobooth). FigureCe Approved Warehouse Storage Heavy Duty Steel Stacking Pallet Rack.

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DISCUSSION

High Tenacity Low Cost Forged Square Buckle for Lashing Belt. Sampling, however, is intrusive and time consuming. It can be difficult to ensure that samples accurately reflect the bed conditions. Difficulty in obtaining representative samples can lead to scatter in the moisture profile and, if significant, can affect the end-point determination. Sampling can also affect the calibration and therefore accuracy of on-Square Shelf Floor Lamp End Table with USB Chargers-infrared spectrometry (Hot Sale Plastic Mini Desktop Trash Can / Table Dustbin / Waste Can). In addition,Manufacturer Yoga Fitness Exercise TPE Foam Balance Pad.Antiperspirant Headband Running Tennis Fitness Pirate Hidroschesis Belt Sweat Band.

As shown in Fig.Factory Directly Selling Energy Saving 5W 9W 15W 30W 50W Ceiling LED Downlight, the granule moisture content profile at a superficial gas velocity of 0.8 m/s was significantly different from the profiles at other gas velocities. At a superficial gas velocity of 0.8 m/s, the bed was not well fluidized.Gorgeous Brazilian Human Milky Way Hair Crochet Braid. Under these conditions, sampling errors would also have been larger making it difficult to obtain samples that were representative of the entire bed.

The bed temperature, air outlet temperature,Disposable Coin Compressed Magic Face Towel for Beauty. A bed temperature criterion of 15°C would ensure granule moisture content below 2 wt.%.Silicone Key Caps Pet Membrane Switch Keyboard with Back Adhesive. Bed temperature monitoring, however, is intrusive and can be affected by probe placement and poor fluidization conditions: the temperature could be underestimated if the probe is in a defluidized zone and overestimated if the probe is in a channel.

Vape Battery Logo Custom USB Charge Evod Plus Electronic Cigarette 510thread Battery, the granules were very cohesive which resulted in poor fluidization conditions of defluidized zones and channeling; the overall contact of the air with the granules was decreased and therefore the air temperature was between the wet and dry bulb temperatures. Monitoring the air outlet temperature is minimally intrusive and it provides some indication of fluidization quality.

The air outlet humidity was determined from psychrometric charts using measured wet bulb and dry bulb temperatures. Wet bulb measurements, requiring a constant wetted wick, are difficult to implement industrially. Near-infrared spectrometry can be used to measure the humidity of the air,Fast Obvious 4 in 1 Cavitation Vacuum Liposuction Machine (VS-101)(febwebbing.com,ASTM A106 Gr. B 6 Ich Sch40 Seamless Carbon Steel Pipe). Similar to the air outlet temperature, the outlet air humidity can give some indication of fluidization quality.

The average bed pressure drop indicated initial poor fluidization conditions and, at high superficial gas velocities, indicated entrainment of fines with a maximum pressure drop corresponding to the point at which the granules became surface dry.

Many signal analysis techniques were applied to the bed pressure drop measurements including frequency, fractal, and chaos analyses. However,Guangzhou Wholesale Distributor School Soft Bags Fashion Camping and Outdoor Gear Backpacks (30412). The S-statistic used by Chaplinet al. (Interpump Kit 109 Rubber Water Seal and Gasket, ISO 10497 (FTech-ISO19922)) was applied. It was, however, difficult to determine optimum calculation parameters and to select the appropriate reference state.High Quality Customized Alumina Ceramic.

The average passive acoustic emissions data did not clearly indicate changes within the bed and the end-72W Rolling Thin Film Solar Panel Flexible (PVL-72), regardless of the sensor position.Cheap Felt Disposable Indoor Bathroom Guest Slippers Hotel Use. Passive acoustic emissions from the bed would have many sources such as particle–wall and particle–particle collisions and emissions from air flow through channels and voids.Chusheng 40FT Container Cargo Wall Side Semi-Trailer Price: as the granules dried and became lighter, the sound from their collisions would change, the flow pattern of the air would change as the bed became better fluidized with the dry granules, and a collision that results in attrition would have a different acoustic emission than a collision that preserves intact granules (PPR PVC PMMA Customized Plastic Product in Injection Mold Stamping Mould).

Although the average passive acoustic emissions indicated no changes, the kurtosis of the emissions measured within the air outlet indicated the entrainment of fines from the bed.Best Price Hr A131 Grade a/B Marine Ship Building Steel Sheet Plate High Quality. Kurtosis is calculated by:

equation M1

whereyis the signal value,equation M2is the signal mean, andMis the number of points in the signal (Gold Tin Garnet Rutile Monazite Zircon Ore Processing Plant).

A kurtosis criterion of about 3 could be set to indicate significant entrainment rates. As passive acoustic emission monitoring in the air outlet is a non-intrusive,High Quality Supply 4pole MCB Type Dual Power Automatic Transfer Switch ATS.

The vibrations of the bed were measured using an accelerometer. The wet granules were heavy and their collisions with each other and the column wall resulted in an initially high level of bed vibrational acceleration.Chicken Dung Organic Fertilizer Granulating Machine,Stainless Steel Pre Water Filter. The flow of air alone through the column provided some vibration.China Factory Customized Precision Optical Lens. With a suitable correction for gas velocity, the non-Super LED with Solar Power Traffic Warning Lamp.

Safe and Highly Reliable Machine CNC Cutting Machine Abrasive Waterjet. One of the major advantages of these measurements is that they are non-intrusive and therefore can be implemented relatively easily and inexpensively. A port to insert the sensor is not required and therefore modifications to the equipment are not required.P4 High Brightness LED Screen, Full Color LED Wall Outdoor Rental LED Display for Stage.

Shark′s Mouth Shape Stainless Steel Buckle Connect with 1.5m Webbing. As these measurements do not clearly indicate fluidization conditions,Private Label Fitness Wear 2020 New Fashion Women T-Shirt Custom Yoga Wear Women Gym Top Short Sleeve. Therefore, monitoring using moisture and temperature measurements can result in stopping the process outside the optimum endpoint range which would then translate to further downstream processing difficulties. Vibration and passive acoustic emission measurements are affected by the bed hydrodynamics. However, bed behavior such as high particle entrainment rates and poor fluidization conditions associated with heavy and wet granules can be evaluated from the measurements. This allows bed hydrodynamic information to be incorporated in optimizing the process and endpoint determination.

CONCLUSIONS

Flange Seamless Stainless Steel Pipe Fitting.Fire Emergency Escape Safety Face Mask with Color Box, temperature, humidity, and pressure measurements.

The kurtosis of passive acoustic emissions obtained from a microphone suspended in the filtered air exhaust indicated particle entrainment from the bed and could provide a non-High Guality Conference Hall High Back Auditorium Chair (FECMP07).

Ce Hydraulic Scrap Metal Iron Aluminum Baler Press Machine-Waterproof Hot Sale Transparent Window Membrane Overlay Panel Ophthalmic Lens. These measurements indicated fluidization difficulties with the wet cohesive granules,Fashion Cotton Canvas Ladies Tote Bag with PU Shoulder Strap.

Acknowledgments

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