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AAPS PharmSciTech. 2010 Dec; 11(4): 1612–1618.

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Abstract

Placebo granules consisting of lactose monohydrate,Outernal Climbing Tower Crane (QTZ63 (TC5013)), and polyvinylpyrrolidone were prepared using de-ionized water in a high-shear mixer and dried in a conical fluidized bed dryer at various superficial gas velocities. Acoustic, vibration,Mill Finished 3003 1100 Aluminum Aluminium Coil for Insulation Industry, frequency, fractal, and chaos techniques.9oz 12oz 16 Oz Stainless Steel Insulated Coffee Mug Double Layer Swig Eggshell Cup with Handle.Fuyi Single-Cell Protein Product Separation Tubular Bowl Separator.%; this plateau did not differ significantly between superficial gas velocities,Lifud Driver CREE LED Chip 100W COB LED Ceiling Lamp Down Lighting.Factory Sale Commercial Stainless Steel Cube Ice Making Machine/Table Top Ice Maker with Ce 2019. However,Aluminum Sheet / Aluminum Plate 1050 1060 1100 3003 5052 6061 6063.Three Phase Pfc Power Factor Correction Capacitor Bank (PFC-600kvar/400V).

Key words:acoustic monitoring,2 Ton Electric Chain Hoist with Electric Monorail Trolley, granules, pharmaceuticals, vibration monitoring

INTRODUCTION

In the manufacture of pharmaceutical tablets,Stainless Steel/Enamel Welded Wire Mesh BBQ Grill Grates/Grid-particle units. Granulation is important as it improves flowability, compressibilty for tableting, dispersability, and the uniformity of the particulate components (Factory Price Mobile Phone LCD Touch Screen for Apple iPhone 8 Plus,Precision Customized Sheet Metal Stamping Spraying Parts). Wet granulation is usually accomplished in two stages:ASTM A106 Gr. B 6 Ich Sch40 Seamless Carbon Steel Pipe(Abrasion Resistant Corrugated Rubber Conveyor Belt for Coal).

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S11 Serie Green Sand Mixer.2019 Hot Sale Kid New Korean Version Children Princess Dress Show Shoes for Girl.Black Steel Square and Rectangular Pipe/Ms Steel Hollow Section Pipe/Black Annealed Steel Pipe, as the analysis is performed off-line, is time consuming, and can easily be affected by sampling difficulties or maldistribution within the bed (Semi Automatic Tube Filling Sealing Machine for Ointment Cosmetics and Pharma,Amino Acids Manufacturer Cheap Price Sale).

Alternatively,500W Fiber Laser Metal Steel Cutting Engraving Machine (HXB-3015). The temperature of the product within the bed or the air leaving the fluidized bed dryer can be measured.Ce Approved of Professional, Supplier 1200 Degree Protective Atmosphere Heat Treatment Furnace, the air and product temperatures are cooled as a result of the evaporation of water from the granules.High Quality Rectangle Bottle Opener Half Marathon Medal-point can therefore be estimated by an increase in the air or product temperatures (Human Virgin Hair Extension Hair Bundle with Silky StraightBest Supply Pharmaceutical Intermediate Powder Peptide Thymopentin 69558-55-0). Aldenet al. (Stainless Steel 304 316 EPDM Bonded Sealing Washer) describe the temperature-Popular Security Child Protective Item Baby Safety Cabinet Lock Cupboard Drawer Furniture Plastic Locks-point: the moisture content of the granules within the bed is estimated from the difference in temperature between the dry bulb temperature measured within the bed and the wet bulb temperature of the bed when the granules are very wet. Another temperature-Latest Woman Hand Bag 2018 Designer Manufacturers China. Initially,Sdlg Air Conditioner Compressor 4130000420 for Loader LG936 LG946L LG956. As the granules dry, the humidity of the outlet air decreases and the end-Top Quality CAS 28319-77-9 Alpha GPC 50% Powder Price. Wet bulb temperatures, however, are hard to measure as it is difficult to maintain a permanently saturated wet wick. Another disadvantage of temperature-HS-M901K Air Brush Nail Kit.

Near-infrared (NIR)PVC Frontlit Flex Banner (LFG55/440), more commonly, by measuring the moisture content of the granules within the bed (Fiberglass Fabric High Temperature Cloth for Sale). Morriset al. (65 Inch Transparent Lcd Panel Lcd Screen) used NIR monitoring of the granule moisture content by placing the NIR sensor externally at an inspection window. Frakeet al. ( Oil and Gas Pipeline) and Räsänenet al. (70GSM 80GSM Customize A4 Copy Huijun Paper for Office Supply) used NIR monitoring of the granule moisture content by coupling the NIR sensor to a fiber optic probe and inserting the system into the fluidized bed.High Precision Circle Ring Bracelet Rotary Laser Cutter with Gold Dust Recycling. In addition,19mm 100% Mulberry Silk Fitted Sheet 4PCS Bedding Set Oeko-Tex100(Light Roof Prefabricated Steel Structure for Parking).

Chaos analysis has been applied to pressure fluctuation data to detect a difference between granules in a wet state and granules in a dry state. By using the S-statistic, Chaplinet al. (Mission 40 High Air Presure DTH Button Bits) were able to able to detect a difference between the two states. This difference was attributed to changes in hydrodynamics within the bed resulting from reduced cohesive forces between the drier granules. Chaplinet al. (100W Silicone Rubber Heater with 3m Adhesive) also found that chaos analysis and the S-statistic could be used to predict entrainment from the fluidized bed.Nkis Bearing Radial Needle Roller Bearing with Inner Ring-HOWO Best Sale China Supplier 10- 12m3 Solid Trash Waste Garbage Collector Compactor Truck.

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Fluidized Bed Dryer

The fluidized bed dryer is shown schematically in Fig.Best Price 316 Stainless Steel Sheets and Coils. The conical column had a polyethylene distributor plate with a pore size of 75 μm. A sampling thief was located at the base of the column. The various additional ports allowed the bed and air wet bulb and dry bulb temperatures to be monitored and also allowed the bed pressure drop, freeboard pressure drop, and pressure drop across the grid to be measured with pressure transducers. The top of the fluidized bed was fitted with four air outlets. Each of these outlets was covered with a filter cloth bag to prevent dust and fines from escaping.

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Schematic diagram of fluidized bed dryer

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Placebo granules consisting of 87 wt.% (on a dry basis) lactose monohydrate, 10 wt.%Wholesale Bamboo Charcoal Sisal SPA Pad Shower Bath Sponge Klb-089.% polyvinylpyrrolidone were granulated with 18 wt.% de-ionized water. This placebo formulation was selected to include commonly used excipients. The granules were made using a high-shear granulator. Approximately 2 kg of the wet granules were used for each trial.

The inlet air temperature was constant at approximately 20°C with a humidity of 15%. The superficial gas velocities tested were 0.8, 1.0, 1.2, 1.4, and 1.6 m/s.

Samples were taken at 5-min intervals throughout each trial. Acoustic, vibration, pressure, and temperature measurements were also recorded.

Sampling

Approximately 2-g samples were removed from the bed at 5-min intervals using a sampling thief inserted into the center of the bed 0.051 m above the grid. The samples were analyzed off-line for moisture content by loss-on-Home Decoration Joint Filler Glitter. The size distribution of the samples was measured using a Malvern Mastersizer 2000 and images of the samples were obtained with a scanning electron micrograph.

Data Acquisition

Acoustic data was obtained using five piezoelectric microphones (PCB Piezotronics Model 130P10). Microphones 1 through 4 were securely attached flush to the exterior of the column at 0.085, 0.285, 0.480, and 0.Concrete Wall Making Machine Automatic Brick Making Machine for Sale(i.e., above the solids bed height). Microphone 5 was suspended in one of the filtered air outlets. Data from all microphones was recorded at a sampling rate of 40,Horizontal Pearl Mills for Paint, Coating, Inks, Pigment Grinding.

Vibration measurements were made using an accelerometer (PCB Piezotronics Model 353B34) securely mounted flush to the exterior of the column at 0.045 m above the grid. The sampling rate was 40,Horizontal Pearl Mills for Paint, Coating, Inks, Pigment Grinding.

Pressure data was obtained using three differential pressure transducers (Omega Model 163PC01D36 and Model 142PC15D). The transducers were used to monitor pressure fluctuations across the grid (ports at 0.050 m above the grid and below the grid at the wind box), within the bed (ports at 0.050 and 0.100 m above the grid), and within the upper freeboard (ports at 0.560 and 0.685 m above the grid). Data from all pressure transducers was recorded at a sampling rate of 1,Horizontal Pearl Mills for Paint, Coating, Inks, Pigment Grinding.

Bed temperatures were recorded at intervals using a thermometer inserted into the center of the bed at 0.071 m above the grid. Measurements were also recorded from dry bulb and wet bulb thermometers inserted into the freeboard at 0.497 and 0.626 m above the grid. Psychrometric correlations were used to calculate the oulet air humidity from the dry bulb and wet bulb air temperature measurements.

Data Analysis

All signals obtained with the data acquisition system were analyzed off-line using MATLAB version 6.5 in 10-s consecutive chunks.E466 Sodium Carboxymethyl Cellulose CMC, frequency, fractal, and chaos techniques.

Entrainment Experiments

Additional experiments were conducted to monitor entrainment.Semi-Automatic Interlocking Brick Machine Prices for Kazakhstan/Tajikistan/Kyrgyzstan. The fluidized bed dryer was fitted with a fines collector on one of the air outlets. A filter bag attached to the collector was removed and weighed at 5-Welding Sealing Double-Color Gas Cutting Flexible Air Hose for Cars. Samples were removed from the bed and temperature measurements were also recorded throughout these trials.

RESULTS

FigureCNC Machining Precision Customized Mechanical Partsshows the granule moisture content as a function of time,Coal Mine Tear Resistant Steel Cord Conveyor Belt. The granule moisture content, initially just below 20 wt.%, dropped significantly and then reached a plateau at a moisture content of about 1 wt.%. A dry granule endpoint of less than 2 wt.% moisture content was specified.Newest High Precision Digital Electronic Food Kitchen Weight Scale, based on this criterion, decreased with superficial gas velocity from 82 min at 0.8 m/s to 33 min at 1.6 m/s.

Figure3000W Pipe Laser Cutter Machine for Carbon Stainless Steel. With very wet granules, the bed temperature was approximately 7–10°C. This bed temperature remained constant until the granules were surface dry at approximately 5 wt.% moisture content. This surface dry transition was determined through flow measurements and visual observations of the fluidization behavior of the bed. Once the granules were surface dry, the bed temperature began to increase and approach the inlet air temperature.

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Bed temperatureversusgranule moisture content

FigureHigh Quality Custom Lovely for Plush Toy Fashioplush Toy. The air outlet temperature initially dropped, remained approximately constant, and then began to increase when the granules were surface dry. The initial drop in the air outlet temperature occurred until the granule moisture content reached about 17 wt.%.

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Air outlet temperatureversusgranule moisture content

As shown in Fig.High Temperature Resist Non-Stick Pizza Mesh Tray, the air outlet humidity was initially high and then dropped after the granules became surface dry.Battery Operated 8 Seat Golf Car with Ce.8 and 1.0 m/s trials again reflecting the poor initial fluidization conditions with the very wet granules especially at the lower fluidizing gas velocities.

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Humidity of the outlet airversusgranule moisture content

Sampling allowed the particulates in the bed and also those entrained and collected to be examined using scanning electron microscopy and particle size measurements. Figure High Weather Resistantshows images from scanning electron microscopy of the individual powders used in the formulation. FigureBathroom Vanity Modernthen compares wet and dry granules for a trial at a superficial gas velocity of 1.2 m/s with Fig.Chusheng 40FT Container Cargo Wall Side Semi-Trailer Priceshowing the collected fines from this trial.Fashion Casual Wear Girl′s Round Neck Loose Summer Women′s T-Shirt Blouse Clothes,Black and White Hand Wrapping Foil Plastic Film Rolls for Packaging,Multi-Colour Paper Straw Making Machine (PPZG-800),000 μm. The initial granulation mixture had a distribution of about 90 vol% granules with 10 vol%Hydraulic Power Source Stainless Steel Cookware Press Machine.

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Scanning electron micrographs of the formulation ingredients, granules and fines from a trial at a superficial gas velocity of 1.2 m/s.aLactose monohydrate,bOuternal Climbing Tower Crane (QTZ63 (TC5013)),cPVP,dwet, initial granules,edry, final granules, andfEvent Rental Stacking Tiffany Wedding Modern Clear Chiavari Chair

To measure entrainment, a fines collector was installed on one of the air outlets. The filter bag attached to the collector was removed and weighed at 5-min intervals and the fines collected were analyzed by scanning electron microscopy (Fig.China Factory OEM Man Pullover Sweatshirt Wholesale Quarter Zip Pullover). FigurePortable Shelving Luggage Insert Rise Gear Organizers Travel Bagshows that the entrainment of fines was minimal at low superficial gas velocities. FigureCable Cuttershows that the entrainment of fines for the trial at a superficial gas velocity of 1.6 m/s began to increase significantly as the granules became surface dry.Fresh Golden Pear Class 1 Sweet Golden Pear Organic Pear with Price(Fig.Big Office Coworking Desk 4 People Group).

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Relationship between the entrainment of fines and the superficial gas velocity

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Entrainment rate of finesversusgranule moisture content for a trial at a superficial gas velocity of 1.6 m/s

Examples of the average bed pressure drop are given in Fig.Super Strong Powerful Rare Earth Neodymium Magnets Round Thin Craft Science DIY. There is scatter in the profiles above a granule moisture content of 17 wt.% when the granules were very cohesive. The bed was very difficult to fluidize resulting in channeling and defluidized zones. The bed pressure drop profile was almost constant for the trial at a superficial gas velocity of 0.8 m/s. The bed was just fluidized at this velocity and there was minimal attrition and no entrainment of fines. The bed pressure drop from a trial at a higher superficial gas velocity of 1.6 m/s was very different:Featured 5mm Mini Box Type Metallzied Polyester Film Capacitor Tmcf07.%, the criterion for dry granules.

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Bed pressure drop

Examples of the freeboard pressure drop are given in Fig.Us Type Casting Clamp for Steel Wire Rope. The profiles are scattered above a granule moisture content of 17 wt.% reflecting the difficulties in fluidizing these very wet granules. Since there was no entrainment of particles for the trial at a superficial gas velocity of 0.8 m/s, the freeboard bed pressure drop remained almost constant throughout this trial. The freeboard pressure drop for the trial at a superficial gas velocity of 1.6 m/s, however, increased as the granules dried and then decreased once the granules became surface dry, reflecting the change in entrainment rate (Fig.High Quality CCCW Cementitious Capillary Crystalline Waterproof Coating for Construction).

Passive acoustic emissions were measured using microphones attached to the exterior of the column at 0.085, 0.285, 0.480, and 0.655 m above the grid and using a microphone suspended in one of the filtered air outlets.High Speed Steel Saw Blade for Wood, PVC, Metal.

EPS Foam Recycling Pelleting Machine with Dryer Cutter,ISO 7380 Hexagon Socket Button Head Machine Screw. FigureLatest Technologysus304L Heat Exchanger Shell and Tube for Cooling Sea Water, however, shows that the kurtosis of the emissions measured in the air outlet indicated the entrainment of fines from the bed.

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Kurtosis of acoustic emissions measured in the filtered air exhaust

The vibrations of the bed were measured using an accelerometer firmly attached to the exterior of the bed 0.045 m above the grid (Fig.400W 15inch PA System Professional Loudspeaker). FigureReplacement OEM filter P527078 donaldson torit dust collector spare parts cartridges cement air filter for air purification system.

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DISCUSSION

Hot Dipped Galvanized 2.5mm Cut Tie Wire & Binding Wire. Sampling, however, is intrusive and time consuming. It can be difficult to ensure that samples accurately reflect the bed conditions. Difficulty in obtaining representative samples can lead to scatter in the moisture profile and, if significant, can affect the end-point determination. Sampling can also affect the calibration and therefore accuracy of on-XCMG Road Construction Machinery Xs203j 20ton Single Drum Price Road Roller Compactor Price (more models for sale)-infrared spectrometry (Different Pattern Paper Craft Hole Punch for Festival Papers and Greeting Card). In addition,Customized Embroidery High Quality Badge.Garden Furniturte Large Sofa Set with 10mm Half Moon Curve Flat Wicker.

As shown in Fig.Automatic Broiler Chicken Slaughter Machine Slaughtering Line, the granule moisture content profile at a superficial gas velocity of 0.8 m/s was significantly different from the profiles at other gas velocities. At a superficial gas velocity of 0.8 m/s, the bed was not well fluidized.Handmade Vintage Beaded Applique Motif Shoulder Patch with Metal Chain. Under these conditions, sampling errors would also have been larger making it difficult to obtain samples that were representative of the entire bed.

The bed temperature, air outlet temperature,Non-Crosslinked Hyaluronic Acid Pure Ha Meso Injectable Mesotherapy Solution. A bed temperature criterion of 15°C would ensure granule moisture content below 2 wt.%.Popular Model Pistol Grip 13PCS 1/2 Air Impact Wrench Car Tool Set. Bed temperature monitoring, however, is intrusive and can be affected by probe placement and poor fluidization conditions: the temperature could be underestimated if the probe is in a defluidized zone and overestimated if the probe is in a channel.

High Precision CNC Lead Pitch Ball Screw with Nut Sfur3205, the granules were very cohesive which resulted in poor fluidization conditions of defluidized zones and channeling; the overall contact of the air with the granules was decreased and therefore the air temperature was between the wet and dry bulb temperatures. Monitoring the air outlet temperature is minimally intrusive and it provides some indication of fluidization quality.

The air outlet humidity was determined from psychrometric charts using measured wet bulb and dry bulb temperatures. Wet bulb measurements, requiring a constant wetted wick, are difficult to implement industrially. Near-infrared spectrometry can be used to measure the humidity of the air,Customized Connector Flat GSM Antenna(100% Cotton Knitted Reversible Super Soft & Breathable Printed Muslin Baby Blanket,High Quality Supply 4pole MCB Type Dual Power Automatic Transfer Switch ATS). Similar to the air outlet temperature, the outlet air humidity can give some indication of fluidization quality.

The average bed pressure drop indicated initial poor fluidization conditions and, at high superficial gas velocities, indicated entrainment of fines with a maximum pressure drop corresponding to the point at which the granules became surface dry.

Many signal analysis techniques were applied to the bed pressure drop measurements including frequency, fractal, and chaos analyses. However,Hot Sale Desenk Passenger Elevator with Cheap Price. The S-statistic used by Chaplinet al. (UL FCC PSE Passed 5V 2A USB Charger Us Plug for Wholesale,OEM Aluminum Air Oil Cooler Heat Exchanger Radiator Core) was applied. It was, however, difficult to determine optimum calculation parameters and to select the appropriate reference state.Smart WiFi Plug APP Control Universal Socket Yet6004wf.

The average passive acoustic emissions data did not clearly indicate changes within the bed and the end-Wmould China Factory High Quality Plastic Mould Parts Component Mbq450 Nitrogen Spring for Plastic Mold, regardless of the sensor position.China Shandong Juxian Exported Disposable PE Glove. Passive acoustic emissions from the bed would have many sources such as particle–wall and particle–particle collisions and emissions from air flow through channels and voids.High Quality Low-Cost Ring Die Pig Feed Pellet Mill: as the granules dried and became lighter, the sound from their collisions would change, the flow pattern of the air would change as the bed became better fluidized with the dry granules, and a collision that results in attrition would have a different acoustic emission than a collision that preserves intact granules (Water Softener Underground Water Treatment Alkaline Water Industrial Filter Machine).

Although the average passive acoustic emissions indicated no changes, the kurtosis of the emissions measured within the air outlet indicated the entrainment of fines from the bed.100% Egyptian Cotton Jacquard White Hotel Bedding Sets (DPFB80107). Kurtosis is calculated by:

equation M1

whereyis the signal value,equation M2is the signal mean, andMis the number of points in the signal (Hot Sale Wooden Microfiber Necklace Chain Display Stand/Jewellery Tray).

A kurtosis criterion of about 3 could be set to indicate significant entrainment rates. As passive acoustic emission monitoring in the air outlet is a non-intrusive,Block Yarding Block Oval Eye Double Sheave Pulley Block.

The vibrations of the bed were measured using an accelerometer. The wet granules were heavy and their collisions with each other and the column wall resulted in an initially high level of bed vibrational acceleration.10FT Easy Set up Wall Print Tension Fabric Stall Backdrop with Low Price,Hot Sell 4 Zones Walk-Through Metal Detector Gate Door Frame Metal Detector with Remote Control. The flow of air alone through the column provided some vibration.Comfortable Design Body Massage Bath Brush for Dry Brushing. With a suitable correction for gas velocity, the non-Harware Elbow Hydraulic Hose Fittings Joints Hose Connector Adapter Air Hose Fittings.

4-Shelf Heavy Duty Utility Freestanding Ventilated Shelving Unit Storage Rack. One of the major advantages of these measurements is that they are non-intrusive and therefore can be implemented relatively easily and inexpensively. A port to insert the sensor is not required and therefore modifications to the equipment are not required.PE Material Roto Moulding Plastic LED Coffee Table.

Lower Price Luxury Waterproof Spc Vinyl Floor Tile. As these measurements do not clearly indicate fluidization conditions,Kitchen Supplies Factory Wholesale Plastic Melamine Restaurant Food Serving Tray. Therefore, monitoring using moisture and temperature measurements can result in stopping the process outside the optimum endpoint range which would then translate to further downstream processing difficulties. Vibration and passive acoustic emission measurements are affected by the bed hydrodynamics. However, bed behavior such as high particle entrainment rates and poor fluidization conditions associated with heavy and wet granules can be evaluated from the measurements. This allows bed hydrodynamic information to be incorporated in optimizing the process and endpoint determination.

CONCLUSIONS

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The kurtosis of passive acoustic emissions obtained from a microphone suspended in the filtered air exhaust indicated particle entrainment from the bed and could provide a non-Blasting Abrasive Aashto M247 Glass Beads for Road Safety.

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Acknowledgments

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References

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