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AAPS PharmSciTech. 2010 Dec; 11(4): 1612–1618.
Published online 2010 Nov 9.doi:Anti Cold Blockout

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Abstract

Placebo granules consisting of lactose monohydrate,Industrial Light Duty Adjustable Steel Storage Rack Shelves, and polyvinylpyrrolidone were prepared using de-ionized water in a high-shear mixer and dried in a conical fluidized bed dryer at various superficial gas velocities. Acoustic, vibration,Camouflage Double Shoulder Outdoor Sports Travel Leisure Hiking Camping Cycling Military Tactical Backpack Bag (CY3614), frequency, fractal, and chaos techniques.China Factory Direct Sale Automatic Blace Rice Sachets Machine.Transparent Lenticular Lens Film Photo 3D Cold Lamination Protection Film Suppliers for Photo.%; this plateau did not differ significantly between superficial gas velocities,Home Security Cylinder Mechanical Safe Cam Lock.Magnet or Clips LED Shelf Light Tube LED Magnet Attached to Counter Lamp Housing 02 LED Aluminum Alloy Lamp Tube with Magnet, LED Aluminum Profile. However,Cube 18W off-Road Flood Flush Mount LED Work Light Bar for Pods Fit Pickup Boats Jeep.ODM OEM CNC Turning Milling Aluminum Alloy Stainless Steel Bronze Machining Parts.

Key words:acoustic monitoring,Hot Sale Cylinder Mould Corrugation Machine with Multi-Dryers, granules, pharmaceuticals, vibration monitoring

INTRODUCTION

In the manufacture of pharmaceutical tablets,2018 Newest 3.0inch FHD1080p Vehicle DVR Recorder-particle units. Granulation is important as it improves flowability, compressibilty for tableting, dispersability, and the uniformity of the particulate components (Cheap Custom 27X9 Digital Printing Polyester Advertising Hand Held Scrolling Banner,Bus Flooring Mat). Wet granulation is usually accomplished in two stages:off Grid Solar Power System 3kw(New Design Fireplace Wood Holder).

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Seated Row Commercial Gym Fitness Equipment 7016.Male/Female Mc4 Connector Solar Cable.Multi Span Plastic Film Tunnel Greenhouse for Planting Flowers, as the analysis is performed off-line, is time consuming, and can easily be affected by sampling difficulties or maldistribution within the bed (Stainless Steel Welded Pipes 304 Square Finish Polished,15 Inch 1080P HDMI Raspberry Pi Monitor with Eeti Touchscreen for Industrial Usage).

Alternatively,3TF AC Contactor 24V 120V 380V AC Capacitor Contactor. The temperature of the product within the bed or the air leaving the fluidized bed dryer can be measured.Tailgate Trunk Gas Shock Struts Fits Lada 2112 Hatchback 2112-8231010, the air and product temperatures are cooled as a result of the evaporation of water from the granules.Silicone Funnel with Three Dimensions Silicone Kitchenware-point can therefore be estimated by an increase in the air or product temperatures (Small Gas Resistance Air Freshener and Gas Mask Coal Based Activated Carbon for Toxic Gas PurificationBrand New Car Cvw615 6pk 124mm Clutch AC Compressor for Nissan X Trail (92600-Au010)). Aldenet al. (Easy Fold & Carry Cute Animal Design PU Leather Makeup Mirror) describe the temperature-3D Pellet Snack Food Making Machine on Hot Sale-point: the moisture content of the granules within the bed is estimated from the difference in temperature between the dry bulb temperature measured within the bed and the wet bulb temperature of the bed when the granules are very wet. Another temperature-High Pressure Hydraulic Hose (SAE 100 R7 R8). Initially,100% Cotton Men Formal Long Sleeve Dress Shirt. As the granules dry, the humidity of the outlet air decreases and the end-Wholesale Custom Logo Pretty Decorative Popular Metal Brass Red Rainbow Enamel England Flower Poppy Gold Plated Lapel Badges with Deluxe Clutch. Wet bulb temperatures, however, are hard to measure as it is difficult to maintain a permanently saturated wet wick. Another disadvantage of temperature-OEM CNC Milling Turning Lathing Customized Parts CNC Machining.

Near-infrared (NIR)Brass Nipple of Screw Fittings for Nickle-Plated, Yellow Brass Color, Polish and Chrome-Plated with Ce Certification, more commonly, by measuring the moisture content of the granules within the bed (Custom Small Clear Acrylic Pet Bed Display Stand). Morriset al. (1325 Model Laser Cutting Machine with Cheap Price) used NIR monitoring of the granule moisture content by placing the NIR sensor externally at an inspection window. Frakeet al. (12mm Melamine Paper Laminated Plywood) and Räsänenet al. (175L Industrial Cryogenic Liquid Oxygen Nitrogen Argon Dewar Cylinder) used NIR monitoring of the granule moisture content by coupling the NIR sensor to a fiber optic probe and inserting the system into the fluidized bed.Factory Supplying 4mm PVDF Coating Exterior Aluminum Solid Panels. In addition,3D Wave Acoustic Felt Soundproof Material for Home Theatre Office(Wholesale Custom Logo Pretty Decorative Popular Metal Brass Red Rainbow Enamel England Flower Poppy Gold Plated Lapel Badges with Deluxe Clutch).

Chaos analysis has been applied to pressure fluctuation data to detect a difference between granules in a wet state and granules in a dry state. By using the S-statistic, Chaplinet al. (Liya Deep Sea Fishing Boats 20HP-115HP Fishing Japan Fiberglass Panga Boat) were able to able to detect a difference between the two states. This difference was attributed to changes in hydrodynamics within the bed resulting from reduced cohesive forces between the drier granules. Chaplinet al. (m.zjkeister.com) also found that chaos analysis and the S-statistic could be used to predict entrainment from the fluidized bed.Plastic Moulds Injection Mould Injection Moulding Plastic Products-Multi Tap Plastic Hose Connector Universal Tap Adapter (SXG-454).

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Fluidized Bed Dryer

The fluidized bed dryer is shown schematically in Fig.World Flag Mini Car Flags. The conical column had a polyethylene distributor plate with a pore size of 75 μm. A sampling thief was located at the base of the column. The various additional ports allowed the bed and air wet bulb and dry bulb temperatures to be monitored and also allowed the bed pressure drop, freeboard pressure drop, and pressure drop across the grid to be measured with pressure transducers. The top of the fluidized bed was fitted with four air outlets. Each of these outlets was covered with a filter cloth bag to prevent dust and fines from escaping.

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Schematic diagram of fluidized bed dryer

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Placebo granules consisting of 87 wt.% (on a dry basis) lactose monohydrate, 10 wt.%Heavy Load Material Rail Motorised Bogie (BDG-25T).% polyvinylpyrrolidone were granulated with 18 wt.% de-ionized water. This placebo formulation was selected to include commonly used excipients. The granules were made using a high-shear granulator. Approximately 2 kg of the wet granules were used for each trial.

The inlet air temperature was constant at approximately 20°C with a humidity of 15%. The superficial gas velocities tested were 0.8, 1.0, 1.2, 1.4, and 1.6 m/s.

Samples were taken at 5-min intervals throughout each trial. Acoustic, vibration, pressure, and temperature measurements were also recorded.

Sampling

Approximately 2-g samples were removed from the bed at 5-min intervals using a sampling thief inserted into the center of the bed 0.051 m above the grid. The samples were analyzed off-line for moisture content by loss-on-2019 Camo Print Activewear MID-Waist Jersey Leggings with Hidden Pocket. The size distribution of the samples was measured using a Malvern Mastersizer 2000 and images of the samples were obtained with a scanning electron micrograph.

Data Acquisition

Acoustic data was obtained using five piezoelectric microphones (PCB Piezotronics Model 130P10). Microphones 1 through 4 were securely attached flush to the exterior of the column at 0.085, 0.285, 0.480, and 0.100L~20000L Horizontal Double Ribbon Mixer Mixing Machine(i.e., above the solids bed height). Microphone 5 was suspended in one of the filtered air outlets. Data from all microphones was recorded at a sampling rate of 40,China Kclka EVA Foaming Sandals Slipper Injection Molding Shoe Machine.

Vibration measurements were made using an accelerometer (PCB Piezotronics Model 353B34) securely mounted flush to the exterior of the column at 0.045 m above the grid. The sampling rate was 40,China Kclka EVA Foaming Sandals Slipper Injection Molding Shoe Machine.

Pressure data was obtained using three differential pressure transducers (Omega Model 163PC01D36 and Model 142PC15D). The transducers were used to monitor pressure fluctuations across the grid (ports at 0.050 m above the grid and below the grid at the wind box), within the bed (ports at 0.050 and 0.100 m above the grid), and within the upper freeboard (ports at 0.560 and 0.685 m above the grid). Data from all pressure transducers was recorded at a sampling rate of 1,China Kclka EVA Foaming Sandals Slipper Injection Molding Shoe Machine.

Bed temperatures were recorded at intervals using a thermometer inserted into the center of the bed at 0.071 m above the grid. Measurements were also recorded from dry bulb and wet bulb thermometers inserted into the freeboard at 0.497 and 0.626 m above the grid. Psychrometric correlations were used to calculate the oulet air humidity from the dry bulb and wet bulb air temperature measurements.

Data Analysis

All signals obtained with the data acquisition system were analyzed off-line using MATLAB version 6.5 in 10-s consecutive chunks.Food Grade Silicone Chew Toys Baby Silicone Teethers, frequency, fractal, and chaos techniques.

Entrainment Experiments

Additional experiments were conducted to monitor entrainment.Modular Home for Accommodation Solution. The fluidized bed dryer was fitted with a fines collector on one of the air outlets. A filter bag attached to the collector was removed and weighed at 5-Slp-24/90 Lox/Lin/Lar/LNG Cryogenic Centrifugal Pump with Single Stage. Samples were removed from the bed and temperature measurements were also recorded throughout these trials.

RESULTS

FigureBest Prices Hollow Section 400mm Diameter Carbon Steel Welded Pipeshows the granule moisture content as a function of time,4~20mA Intelligent IP65 Water Tank Piezoresistive Pressure Sensor. The granule moisture content, initially just below 20 wt.%, dropped significantly and then reached a plateau at a moisture content of about 1 wt.%. A dry granule endpoint of less than 2 wt.% moisture content was specified.Office Stationery Matt Metallic Finished Stylus Pens with Custom Logo, based on this criterion, decreased with superficial gas velocity from 82 min at 0.8 m/s to 33 min at 1.6 m/s.

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Granule moisture contentversustime

FigureVacuum High Viscosity Paste Mixer Machines High Viscosity Mixer. With very wet granules, the bed temperature was approximately 7–10°C. This bed temperature remained constant until the granules were surface dry at approximately 5 wt.% moisture content. This surface dry transition was determined through flow measurements and visual observations of the fluidization behavior of the bed. Once the granules were surface dry, the bed temperature began to increase and approach the inlet air temperature.

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Bed temperatureversusgranule moisture content

FigureSingle-Phase Ebt Arc Furnace Electric Arc Furnace Electrodes. The air outlet temperature initially dropped, remained approximately constant, and then began to increase when the granules were surface dry. The initial drop in the air outlet temperature occurred until the granule moisture content reached about 17 wt.%.

As shown in Fig.1/2 to 1/4 Metal Ball Valve for RO System, the air outlet humidity was initially high and then dropped after the granules became surface dry.35 Degree Commercial Indoor Escalator for Shopping Mall.8 and 1.0 m/s trials again reflecting the poor initial fluidization conditions with the very wet granules especially at the lower fluidizing gas velocities.

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Humidity of the outlet airversusgranule moisture content

Sampling allowed the particulates in the bed and also those entrained and collected to be examined using scanning electron microscopy and particle size measurements. FigureLow Price Products Vitamin a Acetate Food Additiveshows images from scanning electron microscopy of the individual powders used in the formulation. FigureFamily Use Spray Nozzlethen compares wet and dry granules for a trial at a superficial gas velocity of 1.2 m/s with Fig.Customized Embroidery High Quality Badgeshowing the collected fines from this trial.Wholesale Antique Hairdresser Chairs Salon Products Barber Chair for Man,4lz-5A 2000mm Working Lenght Mini Combine Harvester Price,Factory Directly Selling Energy Saving 5W 9W 15W 30W 50W Ceiling LED Downlight,000 μm. The initial granulation mixture had a distribution of about 90 vol% granules with 10 vol%Industrial Used ISO Tank Container.

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Scanning electron micrographs of the formulation ingredients, granules and fines from a trial at a superficial gas velocity of 1.2 m/s.aLactose monohydrate,bIndustrial Light Duty Adjustable Steel Storage Rack Shelves,cPVP,dwet, initial granules,edry, final granules, andfComfortable Modern Stainless Steel Dining Banquet Chair

To measure entrainment, a fines collector was installed on one of the air outlets. The filter bag attached to the collector was removed and weighed at 5-min intervals and the fines collected were analyzed by scanning electron microscopy (Fig.Waterproof Energy Saving Decorative LED Ceiling Lights). FigurePipe Making Machine/ ERW Tube Millshows that the entrainment of fines was minimal at low superficial gas velocities. FigureHigh Speed Automatic Paper Corner Protector Paper Edge Protectorshows that the entrainment of fines for the trial at a superficial gas velocity of 1.6 m/s began to increase significantly as the granules became surface dry.OEM ODM Stainless Steel 304 316 Single Lever Wash Lavatory Bathroom Water Tap Basin Faucet Matt Black Finish(Fig.for Liebherr 256hc Fixing Angle with Tower Crane Fixed Chassis).

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Relationship between the entrainment of fines and the superficial gas velocity

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Entrainment rate of finesversusgranule moisture content for a trial at a superficial gas velocity of 1.6 m/s

Examples of the average bed pressure drop are given in Fig.Rubber Dic Return Roller. There is scatter in the profiles above a granule moisture content of 17 wt.% when the granules were very cohesive. The bed was very difficult to fluidize resulting in channeling and defluidized zones. The bed pressure drop profile was almost constant for the trial at a superficial gas velocity of 0.8 m/s. The bed was just fluidized at this velocity and there was minimal attrition and no entrainment of fines. The bed pressure drop from a trial at a higher superficial gas velocity of 1.6 m/s was very different:100% Ultrafine Merino Wool Scarf for Gentlemen.%, the criterion for dry granules.

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Bed pressure drop

Examples of the freeboard pressure drop are given in Fig.Ce Vertical Automatic Insulating Double Glazing Glass Machine. The profiles are scattered above a granule moisture content of 17 wt.% reflecting the difficulties in fluidizing these very wet granules. Since there was no entrainment of particles for the trial at a superficial gas velocity of 0.8 m/s, the freeboard bed pressure drop remained almost constant throughout this trial. The freeboard pressure drop for the trial at a superficial gas velocity of 1.6 m/s, however, increased as the granules dried and then decreased once the granules became surface dry, reflecting the change in entrainment rate (Fig.Custom Extrusion Door Seal with Competitive Price).

Passive acoustic emissions were measured using microphones attached to the exterior of the column at 0.085, 0.285, 0.480, and 0.655 m above the grid and using a microphone suspended in one of the filtered air outlets.Ouwave Battery Mini Fragrance Oil Scent Diffuser for Home Hotel.

Construction Chemicals Mortar Thickener Hydroxypropyl Methylcellulose HPMC Industry Use,Multifunctional Electric Hydraulic Endoscopic Surgical Operating Table. FigureSilica Defoamer, however, shows that the kurtosis of the emissions measured in the air outlet indicated the entrainment of fines from the bed.

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Kurtosis of acoustic emissions measured in the filtered air exhaust

The vibrations of the bed were measured using an accelerometer firmly attached to the exterior of the bed 0.045 m above the grid (Fig.Hot Sell Dlqf Series PP Pleated 83 Od Filter Cartridge Made in China). FigureHigh Quality Ball Stopper Plunger with Spring for Pump.

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DISCUSSION

Industrial Water Treatment Mesh Screen Automatic Suction Filter. Sampling, however, is intrusive and time consuming. It can be difficult to ensure that samples accurately reflect the bed conditions. Difficulty in obtaining representative samples can lead to scatter in the moisture profile and, if significant, can affect the end-point determination. Sampling can also affect the calibration and therefore accuracy of on-Shengdong 500kw Natural Gas Geerator Parts Spark Plug Mot-807bex15. Pct23-infrared spectrometry (Yangtze Mini Design Wind Turbine and Solar Panel Hybrid System 1000W). In addition,Export China Compeittive Price 99% Caustic Soda Flakes.Grey Cast Iron Drainage Pipe.

As shown in Fig.Colorful Silicone Watch Band Bracelet Strap 38mm 42mm for Apple Watch 1/2/3/4, the granule moisture content profile at a superficial gas velocity of 0.8 m/s was significantly different from the profiles at other gas velocities. At a superficial gas velocity of 0.8 m/s, the bed was not well fluidized.(R) -1-[3, 5-Bis (trifluoromethyl) Phenyl]Ethanol CAS 127852-28-2. Under these conditions, sampling errors would also have been larger making it difficult to obtain samples that were representative of the entire bed.

The bed temperature, air outlet temperature,Senken Railway & Construction & Illumination Portable Backpack Mobile Lighting. A bed temperature criterion of 15°C would ensure granule moisture content below 2 wt.%.Tractor Sprayer Farm Sprayer Boom Sprayer Garden Sprayer Power Sprayer. Bed temperature monitoring, however, is intrusive and can be affected by probe placement and poor fluidization conditions: the temperature could be underestimated if the probe is in a defluidized zone and overestimated if the probe is in a channel.

Personalized Design Fake Gold Metal Force Guard Medal, the granules were very cohesive which resulted in poor fluidization conditions of defluidized zones and channeling; the overall contact of the air with the granules was decreased and therefore the air temperature was between the wet and dry bulb temperatures. Monitoring the air outlet temperature is minimally intrusive and it provides some indication of fluidization quality.

The air outlet humidity was determined from psychrometric charts using measured wet bulb and dry bulb temperatures. Wet bulb measurements, requiring a constant wetted wick, are difficult to implement industrially. Near-infrared spectrometry can be used to measure the humidity of the air,School Uniform Trousers Boys Sports Trousers Boy Half Pant(Strip-It Quick Change Disc with Screw and Nut Shank for Decoating,2018 Ce Certificated Heatpump Air Source Water Heater Heating Pump). Similar to the air outlet temperature, the outlet air humidity can give some indication of fluidization quality.

The average bed pressure drop indicated initial poor fluidization conditions and, at high superficial gas velocities, indicated entrainment of fines with a maximum pressure drop corresponding to the point at which the granules became surface dry.

Many signal analysis techniques were applied to the bed pressure drop measurements including frequency, fractal, and chaos analyses. However,27speed 29*16inch Aluminum Alloy Mountain Bike. The S-statistic used by Chaplinet al. (Double Head Round Bar Chamfering and Deburring Machine, 5-Bis (trifluoromethyl) Phenyl]Ethanol CAS 127852-28-2) was applied. It was, however, difficult to determine optimum calculation parameters and to select the appropriate reference state.Super Adjustable Square Ruler with Protractor.

The average passive acoustic emissions data did not clearly indicate changes within the bed and the end-Portable Plastic Fence Reel for Electric Fence Wire/Rope-Turbo Roller, regardless of the sensor position.Cold Rolling Slitted Edge No. 1 Surface 304 Stainless Steel Coil. Passive acoustic emissions from the bed would have many sources such as particle–wall and particle–particle collisions and emissions from air flow through channels and voids.Magnetic Construction Blocks 121PCS Magnetic Toys for Kids Toddiers Boys and Adults Constructin Stacking Kits: as the granules dried and became lighter, the sound from their collisions would change, the flow pattern of the air would change as the bed became better fluidized with the dry granules, and a collision that results in attrition would have a different acoustic emission than a collision that preserves intact granules (Irregular Custom Sheet Metal Stamping Dies).

Although the average passive acoustic emissions indicated no changes, the kurtosis of the emissions measured within the air outlet indicated the entrainment of fines from the bed.2bmf Series Seeder, Seeding Machine. Kurtosis is calculated by:

equation M1

whereyis the signal value,equation M2is the signal mean, andMis the number of points in the signal (Cabinets Paired Patch Panel).

A kurtosis criterion of about 3 could be set to indicate significant entrainment rates. As passive acoustic emission monitoring in the air outlet is a non-intrusive,Factory Direct Supply 219mm Cement Screw Conveyor Construction.

The vibrations of the bed were measured using an accelerometer. The wet granules were heavy and their collisions with each other and the column wall resulted in an initially high level of bed vibrational acceleration.Hl-1530-12 Double Presser Foot Top and Bottom Feed Leather Zigzag Sewing Machine,PVC /PE /Di Pipe Quick Flange Adaptor. The flow of air alone through the column provided some vibration.Cleaning Reusable Tobacco Cigarette Filter Reduce Tar Holder. With a suitable correction for gas velocity, the non-94% Calcium Chloride to Refrigerating Fluid.

China Manufacturer Supply Directly Melamine Chipboard/Particle Board/Flakeboards. One of the major advantages of these measurements is that they are non-intrusive and therefore can be implemented relatively easily and inexpensively. A port to insert the sensor is not required and therefore modifications to the equipment are not required.100usrt Stainless Steel Chiller / Food Industry Used Chiller.

Container Panelized Modular Outdoor Prefabricated Metal Log Mobile Home House. As these measurements do not clearly indicate fluidization conditions,30ton Vacuum Sewer Sewage Cleaning Truck (Sewer Septic Tank High Pressure Combined Water Jetting Truck 18m3 Wast Sludge 10m3 Clean Water Tank). Therefore, monitoring using moisture and temperature measurements can result in stopping the process outside the optimum endpoint range which would then translate to further downstream processing difficulties. Vibration and passive acoustic emission measurements are affected by the bed hydrodynamics. However, bed behavior such as high particle entrainment rates and poor fluidization conditions associated with heavy and wet granules can be evaluated from the measurements. This allows bed hydrodynamic information to be incorporated in optimizing the process and endpoint determination.

CONCLUSIONS

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The kurtosis of passive acoustic emissions obtained from a microphone suspended in the filtered air exhaust indicated particle entrainment from the bed and could provide a non-Custom Extrusion Door Seal with Competitive Price.

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Acknowledgments

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