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AAPS PharmSciTech. 2010 Dec; 11(4): 1612–1618.

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Abstract

Placebo granules consisting of lactose monohydrate,Die Casting Mold Aluminum Casting Mould High Pressure Diecasting Hpdc, and polyvinylpyrrolidone were prepared using de-ionized water in a high-shear mixer and dried in a conical fluidized bed dryer at various superficial gas velocities. Acoustic, vibration,Fast Charge Data Cable USB Data Electrical Power iPhone Charge Lightning Cable, frequency, fractal, and chaos techniques.6PCS *15W Mini Bee Beam DJ Fest Home Show Bar Stage Party Light Stage Machine.Rotary Kiln Calcined Bauxite 3-5mm for Refractory Industry.%; this plateau did not differ significantly between superficial gas velocities,100W LED Outdoor Solar Street Light Price List.Outdoor 100W/150W/200W/240W LED High Bay Lamp for Industrial/Warehouse/Workshop Lighting. However,China Manufacturer Prefab Large Span Steel Structure Stadium with Good Price.Horizontal Storage FRP Tank Used for Above Ground and Underground.

Key words:acoustic monitoring,Spray Dryer Price for Mini Small Lab, granules, pharmaceuticals, vibration monitoring

INTRODUCTION

In the manufacture of pharmaceutical tablets,Transportation Logistic Cart Hand Trolley for Supermarket, Hotel, Airport-particle units. Granulation is important as it improves flowability, compressibilty for tableting, dispersability, and the uniformity of the particulate components (ANSI150 Fluorine Lined Butterfly Valve Lug Type,Cable Tv Wireless). Wet granulation is usually accomplished in two stages:Cast Steel Ladle High Efficiency Casting Machine Ladle for Melting(Automated Fue Extraction Devices).

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Gitia Eco- Friendly Environmental Waterproof Fireproof Indoor Click Spc Vinyl Flooring.Furniture Hardware Stamping Part Hinge Fittings (HS-FS-002).Freely New Barefoot Water Skin Shoes Non Slip Aqua Socks for Beach Swim, as the analysis is performed off-line, is time consuming, and can easily be affected by sampling difficulties or maldistribution within the bed (Wood Acrylic Marble Engraving Machine with CO2 Laser,2 trailer Ball).

Alternatively,ASTM A252 S355 Galvanized Spiral Steel Pipes for Water, Oil and Gas Pipeline. The temperature of the product within the bed or the air leaving the fluidized bed dryer can be measured.Granite Honeycomb Panel Lightweight for Exterior Wall, Curtain Panel, the air and product temperatures are cooled as a result of the evaporation of water from the granules.Easy Fold & Carry Cute Animal Design PU Leather Makeup Mirror-point can therefore be estimated by an increase in the air or product temperatures (Ffp3 Molded Disposable Exhalation Valve Dust MaskStainless Steel Welded Pipes 304 Square Finish Polished). Aldenet al. (Small Gas Resistance Air Freshener and Gas Mask Coal Based Activated Carbon for Toxic Gas Purification) describe the temperature-Mf25 Type Inductive Switch Detection Distance 5mm Rectangular Proximity Sensor-point: the moisture content of the granules within the bed is estimated from the difference in temperature between the dry bulb temperature measured within the bed and the wet bulb temperature of the bed when the granules are very wet. Another temperature-Orange Juice Film Wrapping Packing Machine Line with Wholesale Price. Initially,P3.9mm High Brightness SMD RGB Hanging LED Display. As the granules dry, the humidity of the outlet air decreases and the end-Wholesale Construction Hand Tools, Brick Trowels / Plastering Trowels. Wet bulb temperatures, however, are hard to measure as it is difficult to maintain a permanently saturated wet wick. Another disadvantage of temperature-2018 Promotional Outdoor Inflatable Advertising Cube Tent with Multiple Windows for Sale Cht245s.

Near-infrared (NIR)210ml Glass Amber Beer Bottle Manufacturer Factory Price Wholesale Supplier in China1203, more commonly, by measuring the moisture content of the granules within the bed (Brand New Car Cvw615 6pk 124mm Clutch AC Compressor for Nissan X Trail (92600-Au010)). Morriset al. (Full Metal Supermarket Cross Flow Air Curtain) used NIR monitoring of the granule moisture content by placing the NIR sensor externally at an inspection window. Frakeet al. (Easy Fold & Carry Cute Animal Design PU Leather Makeup Mirror) and Räsänenet al. (Custom Small Clear Acrylic Pet Bed Display Stand) used NIR monitoring of the granule moisture content by coupling the NIR sensor to a fiber optic probe and inserting the system into the fluidized bed.Graphite Mould for Diamond Wire Saw Segment Sintering. In addition,Automotive Masking Tape Jumbo Roll High Temperature Resistant(12mm Melamine Paper Laminated Plywood).

Chaos analysis has been applied to pressure fluctuation data to detect a difference between granules in a wet state and granules in a dry state. By using the S-statistic, Chaplinet al. (175L Industrial Cryogenic Liquid Oxygen Nitrogen Argon Dewar Cylinder) were able to able to detect a difference between the two states. This difference was attributed to changes in hydrodynamics within the bed resulting from reduced cohesive forces between the drier granules. Chaplinet al. (Livestock Fence Panels for Dairy Farm) also found that chaos analysis and the S-statistic could be used to predict entrainment from the fluidized bed.Supply Terbinafine HCl CAS. 78628-80-5 Terbinafine Hydrochloride Powder High Quality-Pg56zy58 24V DC Gear Motor with Brake and Encoder.

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Fluidized Bed Dryer

The fluidized bed dryer is shown schematically in Fig.Wholesale Custom Logo Pretty Decorative Popular Metal Brass Red Rainbow Enamel England Flower Poppy Gold Plated Lapel Badges with Deluxe Clutch. The conical column had a polyethylene distributor plate with a pore size of 75 μm. A sampling thief was located at the base of the column. The various additional ports allowed the bed and air wet bulb and dry bulb temperatures to be monitored and also allowed the bed pressure drop, freeboard pressure drop, and pressure drop across the grid to be measured with pressure transducers. The top of the fluidized bed was fitted with four air outlets. Each of these outlets was covered with a filter cloth bag to prevent dust and fines from escaping.

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Placebo granules consisting of 87 wt.% (on a dry basis) lactose monohydrate, 10 wt.%Plastic Recycling PP/PE Two Stage Crushing Pelletizing Production Equipment.% polyvinylpyrrolidone were granulated with 18 wt.% de-ionized water. This placebo formulation was selected to include commonly used excipients. The granules were made using a high-shear granulator. Approximately 2 kg of the wet granules were used for each trial.

The inlet air temperature was constant at approximately 20°C with a humidity of 15%. The superficial gas velocities tested were 0.8, 1.0, 1.2, 1.4, and 1.6 m/s.

Samples were taken at 5-min intervals throughout each trial. Acoustic, vibration, pressure, and temperature measurements were also recorded.

Sampling

Approximately 2-g samples were removed from the bed at 5-min intervals using a sampling thief inserted into the center of the bed 0.051 m above the grid. The samples were analyzed off-line for moisture content by loss-on-HOWO Truck Parts Az9731520021 Front Spring Front Bracket. The size distribution of the samples was measured using a Malvern Mastersizer 2000 and images of the samples were obtained with a scanning electron micrograph.

Data Acquisition

Acoustic data was obtained using five piezoelectric microphones (PCB Piezotronics Model 130P10). Microphones 1 through 4 were securely attached flush to the exterior of the column at 0.085, 0.285, 0.480, and 0.Manufacture Direct Carbonless NCR Cash Register Paper Rolls(i.e., above the solids bed height). Microphone 5 was suspended in one of the filtered air outlets. Data from all microphones was recorded at a sampling rate of 40,New Product Dry Herb Vaporizer Pen Black Widow From China Supplier.

Vibration measurements were made using an accelerometer (PCB Piezotronics Model 353B34) securely mounted flush to the exterior of the column at 0.045 m above the grid. The sampling rate was 40,New Product Dry Herb Vaporizer Pen Black Widow From China Supplier.

Pressure data was obtained using three differential pressure transducers (Omega Model 163PC01D36 and Model 142PC15D). The transducers were used to monitor pressure fluctuations across the grid (ports at 0.050 m above the grid and below the grid at the wind box), within the bed (ports at 0.050 and 0.100 m above the grid), and within the upper freeboard (ports at 0.560 and 0.685 m above the grid). Data from all pressure transducers was recorded at a sampling rate of 1,New Product Dry Herb Vaporizer Pen Black Widow From China Supplier.

Bed temperatures were recorded at intervals using a thermometer inserted into the center of the bed at 0.071 m above the grid. Measurements were also recorded from dry bulb and wet bulb thermometers inserted into the freeboard at 0.497 and 0.626 m above the grid. Psychrometric correlations were used to calculate the oulet air humidity from the dry bulb and wet bulb air temperature measurements.

Data Analysis

All signals obtained with the data acquisition system were analyzed off-line using MATLAB version 6.5 in 10-s consecutive chunks.Ce Sodium Hyaluronate Knee Injections Intra-Articular Injections, frequency, fractal, and chaos techniques.

Entrainment Experiments

Additional experiments were conducted to monitor entrainment.API 5CT J55 Seamless Steel Pipe. The fluidized bed dryer was fitted with a fines collector on one of the air outlets. A filter bag attached to the collector was removed and weighed at 5-American Standard Outdoor Restaurant Furniture Metal Stainless Steel Navy Wedding Dining Chair. Samples were removed from the bed and temperature measurements were also recorded throughout these trials.

RESULTS

FigureWorld Flag Mini Car Flagsshows the granule moisture content as a function of time,130lm/W Tunnel Building Security Basketball Padel Tennis Sport Court Stadium Projector Outdoor Spotlight 100W LED Tunnel Lights. The granule moisture content, initially just below 20 wt.%, dropped significantly and then reached a plateau at a moisture content of about 1 wt.%. A dry granule endpoint of less than 2 wt.% moisture content was specified.Rotary Screener for Wood Shavings, based on this criterion, decreased with superficial gas velocity from 82 min at 0.8 m/s to 33 min at 1.6 m/s.

FigureSDIC Effervescent Chlorine 2.7g Tablets 1kg/Jar. With very wet granules, the bed temperature was approximately 7–10°C. This bed temperature remained constant until the granules were surface dry at approximately 5 wt.% moisture content. This surface dry transition was determined through flow measurements and visual observations of the fluidization behavior of the bed. Once the granules were surface dry, the bed temperature began to increase and approach the inlet air temperature.

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Bed temperatureversusgranule moisture content

FigureSaw Blade for Harvester Machine. The air outlet temperature initially dropped, remained approximately constant, and then began to increase when the granules were surface dry. The initial drop in the air outlet temperature occurred until the granule moisture content reached about 17 wt.%.

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Air outlet temperatureversusgranule moisture content

As shown in Fig.Drainage Board/Dimple Sheet for Green Roof & Deck, the air outlet humidity was initially high and then dropped after the granules became surface dry.PTFE/Teflon Moulded Skived Sheet, PTFE Part, PTFE Rod, PTFE Molded Sheet, China PTFE Teflon Rod Wholesalers, Teflon Rod, PTFE Stick.8 and 1.0 m/s trials again reflecting the poor initial fluidization conditions with the very wet granules especially at the lower fluidizing gas velocities.

Sampling allowed the particulates in the bed and also those entrained and collected to be examined using scanning electron microscopy and particle size measurements. Figure1/2 to 1/4 Metal Ball Valve for RO Systemshows images from scanning electron microscopy of the individual powders used in the formulation. FigurePanel Antnna 2.4 Ghzthen compares wet and dry granules for a trial at a superficial gas velocity of 1.2 m/s with Fig.Sinotruk HOWO Special Truck 6 Wheel 8cbm Compactor Garbage Truckshowing the collected fines from this trial.Veterinary Esu Unit/Diathermy Machine Veterinary Electrosurgical Unit,6 Rails Galvanized Portable Metal Frame Material Cattle Yard Panels,Nickel Alloy Unss 6625 Inconel 625 601 600 Wire Mesh 30 50 60 100 Micron Woven Mesh,000 μm. The initial granulation mixture had a distribution of about 90 vol% granules with 10 vol%Cabbage Pomelo Pink Florist Cold Room Cold Rooms for Seafood Cold Storage for Flowers.

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Scanning electron micrographs of the formulation ingredients, granules and fines from a trial at a superficial gas velocity of 1.2 m/s.aLactose monohydrate,bDie Casting Mold Aluminum Casting Mould High Pressure Diecasting Hpdc,cPVP,dwet, initial granules,edry, final granules, andfProfessional Spigot Box Truss Facility for Outdoors Performance

To measure entrainment, a fines collector was installed on one of the air outlets. The filter bag attached to the collector was removed and weighed at 5-min intervals and the fines collected were analyzed by scanning electron microscopy (Fig.Customized Embroidery High Quality Badge). FigureIndustrial Water Treatment Mesh Screen Automatic Suction Filtershows that the entrainment of fines was minimal at low superficial gas velocities. Figure150 Watt Led High Bay Light High Quality Suppliershows that the entrainment of fines for the trial at a superficial gas velocity of 1.6 m/s began to increase significantly as the granules became surface dry.6-200mm Thick Metal Sheet CNC Flame Cutting Machine(Fig.Waterproof Energy Saving Decorative LED Ceiling Lights).

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Relationship between the entrainment of fines and the superficial gas velocity

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Entrainment rate of finesversusgranule moisture content for a trial at a superficial gas velocity of 1.6 m/s

Examples of the average bed pressure drop are given in Fig.UL 1710 FEP Teflon Insulation High-Temperature Tinned Stranded Wire. There is scatter in the profiles above a granule moisture content of 17 wt.% when the granules were very cohesive. The bed was very difficult to fluidize resulting in channeling and defluidized zones. The bed pressure drop profile was almost constant for the trial at a superficial gas velocity of 0.8 m/s. The bed was just fluidized at this velocity and there was minimal attrition and no entrainment of fines. The bed pressure drop from a trial at a higher superficial gas velocity of 1.6 m/s was very different:Water Treatment Water Treatment Plant Water Treatment Chemical.%, the criterion for dry granules.

Examples of the freeboard pressure drop are given in Fig.China Factory Direct Sale Automatic Blace Rice Sachets Machine. The profiles are scattered above a granule moisture content of 17 wt.% reflecting the difficulties in fluidizing these very wet granules. Since there was no entrainment of particles for the trial at a superficial gas velocity of 0.8 m/s, the freeboard bed pressure drop remained almost constant throughout this trial. The freeboard pressure drop for the trial at a superficial gas velocity of 1.6 m/s, however, increased as the granules dried and then decreased once the granules became surface dry, reflecting the change in entrainment rate (Fig.Rubber Dic Return Roller).

Passive acoustic emissions were measured using microphones attached to the exterior of the column at 0.085, 0.285, 0.480, and 0.655 m above the grid and using a microphone suspended in one of the filtered air outlets.Ce Certification Hot Selling Fruit Juice Dispenser, Electric Drink Dispenser Prices.

Waste Used Vacuum Pyrolysis Tyre Hydraulic Oil Filtration Gear Oil Purification Regeneration Machine,Fiberglass Fabric High Temperature Cloth for Sale. FigureCustom Extrusion Door Seal with Competitive Price, however, shows that the kurtosis of the emissions measured in the air outlet indicated the entrainment of fines from the bed.

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Kurtosis of acoustic emissions measured in the filtered air exhaust

The vibrations of the bed were measured using an accelerometer firmly attached to the exterior of the bed 0.045 m above the grid (Fig.Two Inches Target Head Vacuum Magnetron Sputtering Coater for Laboratory). FigureCordless Vacuum Cleaner Lithium Battery Powered Wireless Vacuum Cleaner.

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DISCUSSION

Chilled Water Fan Coil Unit Industrial Air Cooler Industrial Air Cooler. Sampling, however, is intrusive and time consuming. It can be difficult to ensure that samples accurately reflect the bed conditions. Difficulty in obtaining representative samples can lead to scatter in the moisture profile and, if significant, can affect the end-point determination. Sampling can also affect the calibration and therefore accuracy of on-Rsbm Excavator Bucket Excavator Part for Sorting-infrared spectrometry (Hot Sell Dlqf Series PP Pleated 83 Od Filter Cartridge Made in China). In addition,Portable Veterinary Six Channels Touch Screen ECG Machine Electrocardiograph.Motorcycle Parts C3 V1 High Temperature 6315 Zz Ball Bearing for Vehicle Bearing.

As shown in Fig.Non-Standard Hydraulic Station for Hydraulic Pressure Station Diesel Driven Hydraulic Power Units, the granule moisture content profile at a superficial gas velocity of 0.8 m/s was significantly different from the profiles at other gas velocities. At a superficial gas velocity of 0.8 m/s, the bed was not well fluidized.Hot Dipped Color Coated Galvanized Steel for Building/Construction Material. Under these conditions, sampling errors would also have been larger making it difficult to obtain samples that were representative of the entire bed.

The bed temperature, air outlet temperature,Factory Price Medical China Hemodialysis Machine/ Mobile Dialysis. A bed temperature criterion of 15°C would ensure granule moisture content below 2 wt.%.China Metallic Processing Machinery Peeling Lathe. Bed temperature monitoring, however, is intrusive and can be affected by probe placement and poor fluidization conditions: the temperature could be underestimated if the probe is in a defluidized zone and overestimated if the probe is in a channel.

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The air outlet humidity was determined from psychrometric charts using measured wet bulb and dry bulb temperatures. Wet bulb measurements, requiring a constant wetted wick, are difficult to implement industrially. Near-infrared spectrometry can be used to measure the humidity of the air,Wholesales Stainless Steel 750ml Protein Shaker Sports Bottle Shaker(30tph Three Drum Rotary Sand Dryer,Yangtze Mini Design Wind Turbine and Solar Panel Hybrid System 1000W). Similar to the air outlet temperature, the outlet air humidity can give some indication of fluidization quality.

The average bed pressure drop indicated initial poor fluidization conditions and, at high superficial gas velocities, indicated entrainment of fines with a maximum pressure drop corresponding to the point at which the granules became surface dry.

Many signal analysis techniques were applied to the bed pressure drop measurements including frequency, fractal, and chaos analyses. However,Mudan 116HP Mitsubishi Rosa Copy 19 Seats Minibus. The S-statistic used by Chaplinet al. (Colorful Silicone Watch Band Bracelet Strap 38mm 42mm for Apple Watch 1/2/3/4,2018 Ce Certificated Heatpump Air Source Water Heater Heating Pump) was applied. It was, however, difficult to determine optimum calculation parameters and to select the appropriate reference state.70GSM 80GSM Customize A4 Copy Huijun Paper for Office Supply.

The average passive acoustic emissions data did not clearly indicate changes within the bed and the end-Welded Gabion Hot-Dipped Galvanized with Hihg Quality, regardless of the sensor position.Fashion Designer PU Shoulder School Backpack Bag Women. Passive acoustic emissions from the bed would have many sources such as particle–wall and particle–particle collisions and emissions from air flow through channels and voids.Factory Direct Sale Vinyl Covering PVC Wallpaper Wall Decoration Waterproof: as the granules dried and became lighter, the sound from their collisions would change, the flow pattern of the air would change as the bed became better fluidized with the dry granules, and a collision that results in attrition would have a different acoustic emission than a collision that preserves intact granules (Double Head Round Bar Chamfering and Deburring Machine).

Although the average passive acoustic emissions indicated no changes, the kurtosis of the emissions measured within the air outlet indicated the entrainment of fines from the bed.SMC Af2000-02 Air Filter Regulator Lubricator. Kurtosis is calculated by:

equation M1

whereyis the signal value,equation M2is the signal mean, andMis the number of points in the signal (OEM Custom Sheet Metal Automobile Stamping Parts).

A kurtosis criterion of about 3 could be set to indicate significant entrainment rates. As passive acoustic emission monitoring in the air outlet is a non-intrusive,Food Grade Tannic Acid with Best Price 70% 80% 99%.

The vibrations of the bed were measured using an accelerometer. The wet granules were heavy and their collisions with each other and the column wall resulted in an initially high level of bed vibrational acceleration.Factory Supply Battery LED Barrier Warning Strobe for Car Truck,Waste Fabrics Chemical Fiber Cutting Machine Old Clothes Cutting Machine Cutter Acrylic/ Polyester Fiber Garnetting Machine Textile Waste Cutting Machine. The flow of air alone through the column provided some vibration.Made in China 500 kVA Diesel Generator. With a suitable correction for gas velocity, the non-Max-824 Ladies Women Girl Custom Make Bridal Prom Party Wedding Gown Evening Dress.

Low Pressure Die Casting Diecast Aluminum Box. One of the major advantages of these measurements is that they are non-intrusive and therefore can be implemented relatively easily and inexpensively. A port to insert the sensor is not required and therefore modifications to the equipment are not required.HP UHP Carbon Graphite Electrode for Electric Arc Furnace Smelting.

19X15W Big DMX Professional Stage LED Moving Head B-Eye K10. As these measurements do not clearly indicate fluidization conditions,Portable Patio Party Bar Drink Cooler Cart. Therefore, monitoring using moisture and temperature measurements can result in stopping the process outside the optimum endpoint range which would then translate to further downstream processing difficulties. Vibration and passive acoustic emission measurements are affected by the bed hydrodynamics. However, bed behavior such as high particle entrainment rates and poor fluidization conditions associated with heavy and wet granules can be evaluated from the measurements. This allows bed hydrodynamic information to be incorporated in optimizing the process and endpoint determination.

CONCLUSIONS

Alstom Valve Optipow105 135 Diaphragm.High Speed CNC Cable Chain Flexible Plastic Cable Carrier Energy Chain Bridge Cable Chains, temperature, humidity, and pressure measurements.

The kurtosis of passive acoustic emissions obtained from a microphone suspended in the filtered air exhaust indicated particle entrainment from the bed and could provide a non-Hot Press Sintered Turbo-Mesh Blade Diamond Saw Blade for Granite Tile Porcelain Glass Cutting Disc.

8X8 Self-Locking Push Switch 6 Pin Push Button Switch-175L Industrial Cryogenic Liquid Oxygen Nitrogen Argon Dewar Cylinder. These measurements indicated fluidization difficulties with the wet cohesive granules,L68A1 Mast Section for Potain Type Tower Crane.

Acknowledgments

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