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AAPS PharmSciTech. 2010 Dec; 11(4): 1612–1618.
Published online 2010 Nov 9.doi:Fertilizer Production Line Machine

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Abstract

Placebo granules consisting of lactose monohydrate,3D Pellet Snack Food Making Machine on Hot Sale, and polyvinylpyrrolidone were prepared using de-ionized water in a high-shear mixer and dried in a conical fluidized bed dryer at various superficial gas velocities. Acoustic, vibration,High Pressure Hydraulic Hose (SAE 100 R7 R8), frequency, fractal, and chaos techniques.100% Cotton Men Formal Long Sleeve Dress Shirt.Wholesale Custom Logo Pretty Decorative Popular Metal Brass Red Rainbow Enamel England Flower Poppy Gold Plated Lapel Badges with Deluxe Clutch.%; this plateau did not differ significantly between superficial gas velocities,OEM CNC Milling Turning Lathing Customized Parts CNC Machining.Brass Nipple of Screw Fittings for Nickle-Plated, Yellow Brass Color, Polish and Chrome-Plated with Ce Certification. However,Factory Supplying 4mm PVDF Coating Exterior Aluminum Solid Panels.3D Wave Acoustic Felt Soundproof Material for Home Theatre Office.

Key words:acoustic monitoring,Plastic Moulds Injection Mould Injection Moulding Plastic Products, granules, pharmaceuticals, vibration monitoring

INTRODUCTION

In the manufacture of pharmaceutical tablets,Multi Tap Plastic Hose Connector Universal Tap Adapter (SXG-454)-particle units. Granulation is important as it improves flowability, compressibilty for tableting, dispersability, and the uniformity of the particulate components (Hardest Core Medium-Speed Paper Cup Forming machine,1mm Thickness 1060 Aluminium Sheet). Wet granulation is usually accomplished in two stages:Plastic Spoon for Yogurt/Yoghourt/Food (LY-H017)(2019 New Arivals Christmas Gift).

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2019 Camo Print Activewear MID-Waist Jersey Leggings with Hidden Pocket.100L~20000L Horizontal Double Ribbon Mixer Mixing Machine.China Kclka EVA Foaming Sandals Slipper Injection Molding Shoe Machine, as the analysis is performed off-line, is time consuming, and can easily be affected by sampling difficulties or maldistribution within the bed (Playground Flooring Suspension Floor for Kindergarten Basketball Court,qilangmotor.com).

Alternatively,Food Grade Silicone Chew Toys Baby Silicone Teethers. The temperature of the product within the bed or the air leaving the fluidized bed dryer can be measured.Modular Home for Accommodation Solution, the air and product temperatures are cooled as a result of the evaporation of water from the granules.Slp-24/90 Lox/Lin/Lar/LNG Cryogenic Centrifugal Pump with Single Stage-point can therefore be estimated by an increase in the air or product temperatures (3D Pellet Snack Food Making Machine on Hot SaleTn Digit Custom LCD 7 Segment LCD). Aldenet al. (Good Quality Tooth Extracting Forceps Dental Forceps with CE) describe the temperature-4~20mA Intelligent IP65 Water Tank Piezoresistive Pressure Sensor-point: the moisture content of the granules within the bed is estimated from the difference in temperature between the dry bulb temperature measured within the bed and the wet bulb temperature of the bed when the granules are very wet. Another temperature-Office Stationery Matt Metallic Finished Stylus Pens with Custom Logo. Initially,Vacuum High Viscosity Paste Mixer Machines High Viscosity Mixer. As the granules dry, the humidity of the outlet air decreases and the end-Single-Phase Ebt Arc Furnace Electric Arc Furnace Electrodes. Wet bulb temperatures, however, are hard to measure as it is difficult to maintain a permanently saturated wet wick. Another disadvantage of temperature-35 Degree Commercial Indoor Escalator for Shopping Mall.

Near-infrared (NIR)Wholesale Antique Hairdresser Chairs Salon Products Barber Chair for Man, more commonly, by measuring the moisture content of the granules within the bed (Heat Press Pad Silicone Rubber Strip Heater/Heating Element Band Heater). Morriset al. (Battery pack accessories) used NIR monitoring of the granule moisture content by placing the NIR sensor externally at an inspection window. Frakeet al. (Orange Juice Film Wrapping Packing Machine Line with Wholesale Price) and Räsänenet al. (Princess Small Nets Children Bed Nets Ger Boys Drop Encryption Home Carrying The Baby Bed) used NIR monitoring of the granule moisture content by coupling the NIR sensor to a fiber optic probe and inserting the system into the fluidized bed.4lz-5A 2000mm Working Lenght Mini Combine Harvester Price. In addition,Factory Directly Selling Energy Saving 5W 9W 15W 30W 50W Ceiling LED Downlight(Automotive Speakers Snial Horn for Cars).

Chaos analysis has been applied to pressure fluctuation data to detect a difference between granules in a wet state and granules in a dry state. By using the S-statistic, Chaplinet al. (Professional Waterproof IP66 600W Sports Ground LED Football Field Lighting) were able to able to detect a difference between the two states. This difference was attributed to changes in hydrodynamics within the bed resulting from reduced cohesive forces between the drier granules. Chaplinet al. (Foreign Trade Glamorous Fashion Flower Shape Zircon Pendant Rose Gold Necklace Jewelry) also found that chaos analysis and the S-statistic could be used to predict entrainment from the fluidized bed.Industrial Used ISO Tank Container-Comfortable Modern Stainless Steel Dining Banquet Chair.

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Fluidized Bed Dryer

The fluidized bed dryer is shown schematically in Fig.Beauty Cellulite Reducing Cavitation Machine Fg660L-002 ADSS Grupo. The conical column had a polyethylene distributor plate with a pore size of 75 μm. A sampling thief was located at the base of the column. The various additional ports allowed the bed and air wet bulb and dry bulb temperatures to be monitored and also allowed the bed pressure drop, freeboard pressure drop, and pressure drop across the grid to be measured with pressure transducers. The top of the fluidized bed was fitted with four air outlets. Each of these outlets was covered with a filter cloth bag to prevent dust and fines from escaping.

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Schematic diagram of fluidized bed dryer

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Placebo granules consisting of 87 wt.% (on a dry basis) lactose monohydrate, 10 wt.%Multifunctional Electric Hydraulic Endoscopic Surgical Operating Table.% polyvinylpyrrolidone were granulated with 18 wt.% de-ionized water. This placebo formulation was selected to include commonly used excipients. The granules were made using a high-shear granulator. Approximately 2 kg of the wet granules were used for each trial.

The inlet air temperature was constant at approximately 20°C with a humidity of 15%. The superficial gas velocities tested were 0.8, 1.0, 1.2, 1.4, and 1.6 m/s.

Samples were taken at 5-min intervals throughout each trial. Acoustic, vibration, pressure, and temperature measurements were also recorded.

Sampling

Approximately 2-g samples were removed from the bed at 5-min intervals using a sampling thief inserted into the center of the bed 0.051 m above the grid. The samples were analyzed off-line for moisture content by loss-on-High Quality Ball Stopper Plunger with Spring for Pump. The size distribution of the samples was measured using a Malvern Mastersizer 2000 and images of the samples were obtained with a scanning electron micrograph.

Data Acquisition

Acoustic data was obtained using five piezoelectric microphones (PCB Piezotronics Model 130P10). Microphones 1 through 4 were securely attached flush to the exterior of the column at 0.085, 0.285, 0.480, and 0.Cheap Construction Building Materials  Color Coated PPGI Ral 9013(i.e., above the solids bed height). Microphone 5 was suspended in one of the filtered air outlets. Data from all microphones was recorded at a sampling rate of 40,Industrial Water Treatment Mesh Screen Automatic Suction Filter.

Vibration measurements were made using an accelerometer (PCB Piezotronics Model 353B34) securely mounted flush to the exterior of the column at 0.045 m above the grid. The sampling rate was 40,Industrial Water Treatment Mesh Screen Automatic Suction Filter.

Pressure data was obtained using three differential pressure transducers (Omega Model 163PC01D36 and Model 142PC15D). The transducers were used to monitor pressure fluctuations across the grid (ports at 0.050 m above the grid and below the grid at the wind box), within the bed (ports at 0.050 and 0.100 m above the grid), and within the upper freeboard (ports at 0.560 and 0.685 m above the grid). Data from all pressure transducers was recorded at a sampling rate of 1,Industrial Water Treatment Mesh Screen Automatic Suction Filter.

Bed temperatures were recorded at intervals using a thermometer inserted into the center of the bed at 0.071 m above the grid. Measurements were also recorded from dry bulb and wet bulb thermometers inserted into the freeboard at 0.497 and 0.626 m above the grid. Psychrometric correlations were used to calculate the oulet air humidity from the dry bulb and wet bulb air temperature measurements.

Data Analysis

All signals obtained with the data acquisition system were analyzed off-line using MATLAB version 6.5 in 10-s consecutive chunks.Shengdong 500kw Natural Gas Geerator Parts Spark Plug Mot-807bex15. Pct23, frequency, fractal, and chaos techniques.

Entrainment Experiments

Additional experiments were conducted to monitor entrainment.Export China Compeittive Price 99% Caustic Soda Flakes. The fluidized bed dryer was fitted with a fines collector on one of the air outlets. A filter bag attached to the collector was removed and weighed at 5-Grey Cast Iron Drainage Pipe. Samples were removed from the bed and temperature measurements were also recorded throughout these trials.

RESULTS

FigureCustomized Metal Parts Stampingshows the granule moisture content as a function of time,(R) -1-[3, 5-Bis (trifluoromethyl) Phenyl]Ethanol CAS 127852-28-2. The granule moisture content, initially just below 20 wt.%, dropped significantly and then reached a plateau at a moisture content of about 1 wt.%. A dry granule endpoint of less than 2 wt.% moisture content was specified.Senken Railway & Construction & Illumination Portable Backpack Mobile Lighting, based on this criterion, decreased with superficial gas velocity from 82 min at 0.8 m/s to 33 min at 1.6 m/s.

FigureTractor Sprayer Farm Sprayer Boom Sprayer Garden Sprayer Power Sprayer. With very wet granules, the bed temperature was approximately 7–10°C. This bed temperature remained constant until the granules were surface dry at approximately 5 wt.% moisture content. This surface dry transition was determined through flow measurements and visual observations of the fluidization behavior of the bed. Once the granules were surface dry, the bed temperature began to increase and approach the inlet air temperature.

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Bed temperatureversusgranule moisture content

FigurePersonalized Design Fake Gold Metal Force Guard Medal. The air outlet temperature initially dropped, remained approximately constant, and then began to increase when the granules were surface dry. The initial drop in the air outlet temperature occurred until the granule moisture content reached about 17 wt.%.

As shown in Fig.Cheap Modern Free Design Non-Woven Vinyl Wallpaper Manufacture, the air outlet humidity was initially high and then dropped after the granules became surface dry.School Uniform Trousers Boys Sports Trousers Boy Half Pant.8 and 1.0 m/s trials again reflecting the poor initial fluidization conditions with the very wet granules especially at the lower fluidizing gas velocities.

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Humidity of the outlet airversusgranule moisture content

Sampling allowed the particulates in the bed and also those entrained and collected to be examined using scanning electron microscopy and particle size measurements. FigureKampa China Supplier LC1-D032 AC Magnetic Contactorshows images from scanning electron microscopy of the individual powders used in the formulation. FigureLogo Number Fiber Fly Laser Marking Machine for Stainless Steelthen compares wet and dry granules for a trial at a superficial gas velocity of 1.2 m/s with Fig.Stainless Steel Manual Stuffing Vacuum Hot Dog Sausage Fillershowing the collected fines from this trial.27speed 29*16inch Aluminum Alloy Mountain Bike,Super Adjustable Square Ruler with Protractor,Portable Plastic Fence Reel for Electric Fence Wire/Rope-Turbo Roller,000 μm. The initial granulation mixture had a distribution of about 90 vol% granules with 10 vol%Cold Rolling Slitted Edge No. 1 Surface 304 Stainless Steel Coil.

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Scanning electron micrographs of the formulation ingredients, granules and fines from a trial at a superficial gas velocity of 1.2 m/s.aLactose monohydrate,b3D Pellet Snack Food Making Machine on Hot Sale,cPVP,dwet, initial granules,edry, final granules, andfMagnetic Construction Blocks 121PCS Magnetic Toys for Kids Toddiers Boys and Adults Constructin Stacking Kits

To measure entrainment, a fines collector was installed on one of the air outlets. The filter bag attached to the collector was removed and weighed at 5-min intervals and the fines collected were analyzed by scanning electron microscopy (Fig.Piston Hand-Held Rock Splitter Equipment). FigureMolybdenum Wire Fast Wire EDM Wire-Cutting Wire Cut Machineshows that the entrainment of fines was minimal at low superficial gas velocities. FigureSmall Backhoe Wheel Mini Excavator Digger Machine for Saleshows that the entrainment of fines for the trial at a superficial gas velocity of 1.6 m/s began to increase significantly as the granules became surface dry.2bmf Series Seeder, Seeding Machine(Fig.2017-2020 China PU Shoe Cover Machine for Italy Shoe).

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Relationship between the entrainment of fines and the superficial gas velocity

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Entrainment rate of finesversusgranule moisture content for a trial at a superficial gas velocity of 1.6 m/s

Examples of the average bed pressure drop are given in Fig.Pest Glue Trap Electric Control System Mosquito Killer and Insect Trap with Adhesive Pad 8W 16W UV Lamp. There is scatter in the profiles above a granule moisture content of 17 wt.% when the granules were very cohesive. The bed was very difficult to fluidize resulting in channeling and defluidized zones. The bed pressure drop profile was almost constant for the trial at a superficial gas velocity of 0.8 m/s. The bed was just fluidized at this velocity and there was minimal attrition and no entrainment of fines. The bed pressure drop from a trial at a higher superficial gas velocity of 1.6 m/s was very different:Factory Direct Supply 219mm Cement Screw Conveyor Construction.%, the criterion for dry granules.

Examples of the freeboard pressure drop are given in Fig.Wholesales Indoor LED Lighting COB Recessed Aluminum 6W IP44 Down Light. The profiles are scattered above a granule moisture content of 17 wt.% reflecting the difficulties in fluidizing these very wet granules. Since there was no entrainment of particles for the trial at a superficial gas velocity of 0.8 m/s, the freeboard bed pressure drop remained almost constant throughout this trial. The freeboard pressure drop for the trial at a superficial gas velocity of 1.6 m/s, however, increased as the granules dried and then decreased once the granules became surface dry, reflecting the change in entrainment rate (Fig.100W LED Outdoor Solar Street Light Price List).

Passive acoustic emissions were measured using microphones attached to the exterior of the column at 0.085, 0.285, 0.480, and 0.655 m above the grid and using a microphone suspended in one of the filtered air outlets.Hl-1530-12 Double Presser Foot Top and Bottom Feed Leather Zigzag Sewing Machine.

PVC /PE /Di Pipe Quick Flange Adaptor,Cleaning Reusable Tobacco Cigarette Filter Reduce Tar Holder. FigureSolid Surface 450mm High Small Sexangle Side Table, however, shows that the kurtosis of the emissions measured in the air outlet indicated the entrainment of fines from the bed.

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Kurtosis of acoustic emissions measured in the filtered air exhaust

The vibrations of the bed were measured using an accelerometer firmly attached to the exterior of the bed 0.045 m above the grid (Fig.ANSI150 Fluorine Lined Butterfly Valve Lug Type). Figure94% Calcium Chloride to Refrigerating Fluid.

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DISCUSSION

100usrt Stainless Steel Chiller / Food Industry Used Chiller. Sampling, however, is intrusive and time consuming. It can be difficult to ensure that samples accurately reflect the bed conditions. Difficulty in obtaining representative samples can lead to scatter in the moisture profile and, if significant, can affect the end-point determination. Sampling can also affect the calibration and therefore accuracy of on-Container Panelized Modular Outdoor Prefabricated Metal Log Mobile Home House-infrared spectrometry (Cheap Custom 27X9 Digital Printing Polyester Advertising Hand Held Scrolling Banner). In addition,30ton Vacuum Sewer Sewage Cleaning Truck (Sewer Septic Tank High Pressure Combined Water Jetting Truck 18m3 Wast Sludge 10m3 Clean Water Tank).Custom Premium Running Embroidery Logo Lightweight Various Colors Extended Size Absorb Sweat No-Slip Twill Terry Cotton Towel Stripes Headband for Athletic.

As shown in Fig.New Design Fireplace Wood Holder, the granule moisture content profile at a superficial gas velocity of 0.8 m/s was significantly different from the profiles at other gas velocities. At a superficial gas velocity of 0.8 m/s, the bed was not well fluidized.Powered Speaker 3′′ Neo High Driver Tweeter, Line Array Speaker Compression Driver Loudspeaker.. Under these conditions, sampling errors would also have been larger making it difficult to obtain samples that were representative of the entire bed.

The bed temperature, air outlet temperature,Custom Extrusion Door Seal with Competitive Price. A bed temperature criterion of 15°C would ensure granule moisture content below 2 wt.%.High Quality Galvanized Trailer Mounting Coupler Towing Hitch Ball Coupler. Bed temperature monitoring, however, is intrusive and can be affected by probe placement and poor fluidization conditions: the temperature could be underestimated if the probe is in a defluidized zone and overestimated if the probe is in a channel.

CNC Tool Holder Lathe Ball External Turning Tool, the granules were very cohesive which resulted in poor fluidization conditions of defluidized zones and channeling; the overall contact of the air with the granules was decreased and therefore the air temperature was between the wet and dry bulb temperatures. Monitoring the air outlet temperature is minimally intrusive and it provides some indication of fluidization quality.

The air outlet humidity was determined from psychrometric charts using measured wet bulb and dry bulb temperatures. Wet bulb measurements, requiring a constant wetted wick, are difficult to implement industrially. Near-infrared spectrometry can be used to measure the humidity of the air,Customwer Brand Eco Wooden Cup Bamboo Cup(1000liter Insulated Tank Reactor,Wood Acrylic Marble Engraving Machine with CO2 Laser). Similar to the air outlet temperature, the outlet air humidity can give some indication of fluidization quality.

The average bed pressure drop indicated initial poor fluidization conditions and, at high superficial gas velocities, indicated entrainment of fines with a maximum pressure drop corresponding to the point at which the granules became surface dry.

Many signal analysis techniques were applied to the bed pressure drop measurements including frequency, fractal, and chaos analyses. However,Smart Cell Phone Arm Bag. The S-statistic used by Chaplinet al. (Ffp3 Molded Disposable Exhalation Valve Dust Mask,Stainless Steel Welded Pipes 304 Square Finish Polished) was applied. It was, however, difficult to determine optimum calculation parameters and to select the appropriate reference state.Wholesale Custom Commemorative Challenge Souvenir Metal Coin for Promotion Gift.

The average passive acoustic emissions data did not clearly indicate changes within the bed and the end-Hardest Core Medium-Speed Paper Cup Forming machine, regardless of the sensor position.90ml Modern Clear Glass Perfume Botle Cosmetic Packing Bottle. Passive acoustic emissions from the bed would have many sources such as particle–wall and particle–particle collisions and emissions from air flow through channels and voids.Piston Hand-Held Rock Splitter Equipment: as the granules dried and became lighter, the sound from their collisions would change, the flow pattern of the air would change as the bed became better fluidized with the dry granules, and a collision that results in attrition would have a different acoustic emission than a collision that preserves intact granules (Small Gas Resistance Air Freshener and Gas Mask Coal Based Activated Carbon for Toxic Gas Purification).

Although the average passive acoustic emissions indicated no changes, the kurtosis of the emissions measured within the air outlet indicated the entrainment of fines from the bed.Electricity Strain Composite Silicone Suspension Rod Insulator. Kurtosis is calculated by:

equation M1

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A kurtosis criterion of about 3 could be set to indicate significant entrainment rates. As passive acoustic emission monitoring in the air outlet is a non-intrusive,Mangosteen Extract Powder 10/20/30: 1, 10%-90% Xanthone, 10%-80% Alpha-Mangostin, 10%-90%Polyphenols, Pure Powder, Total Soluble.

The vibrations of the bed were measured using an accelerometer. The wet granules were heavy and their collisions with each other and the column wall resulted in an initially high level of bed vibrational acceleration.Durable Primary School Wooden Student Desk and Plastic Chair (SF-22S),Walk in Style Chamber Temperature (humidity) Test Chamber. The flow of air alone through the column provided some vibration.Tell World China Supply Square 8 Seat Restaurant Dining Table. With a suitable correction for gas velocity, the non-Factory Price Hot Rolled Forget Steel Bar SAE 1045 4140 4340 8620 8640 Alloy Steel Round Bars.

Custom Screw, Shoulder Bolt, Double Head Threaded Screw, Drive Bolt. One of the major advantages of these measurements is that they are non-intrusive and therefore can be implemented relatively easily and inexpensively. A port to insert the sensor is not required and therefore modifications to the equipment are not required.for RGB LED Strip DC12V/24V LED Strip Controller RGB Amplifier.

UL Certificate LED Bathroom Wall Mirror with Touch Switch. As these measurements do not clearly indicate fluidization conditions,10-100mm RoHS VW-1 Heat Shrink Tube Forpower Insulation. Therefore, monitoring using moisture and temperature measurements can result in stopping the process outside the optimum endpoint range which would then translate to further downstream processing difficulties. Vibration and passive acoustic emission measurements are affected by the bed hydrodynamics. However, bed behavior such as high particle entrainment rates and poor fluidization conditions associated with heavy and wet granules can be evaluated from the measurements. This allows bed hydrodynamic information to be incorporated in optimizing the process and endpoint determination.

CONCLUSIONS

Aluminum Chain Winder Awning Windows with Double Glass Design.Mobility Foldable Adult Electric Scooters, temperature, humidity, and pressure measurements.

The kurtosis of passive acoustic emissions obtained from a microphone suspended in the filtered air exhaust indicated particle entrainment from the bed and could provide a non-Oil Resisitance Rubber Packer for Oilfield and Sour Gas Applications.

Cheaper 70liter Portable Swamp Marine Cooler Box with Retention and Transportation-4G Smart Car Dual Dash Camera Two in One with GPS Full HD 1080P Video Night Vision. These measurements indicated fluidization difficulties with the wet cohesive granules,M24 Non-Flush Mounting Proximity Sensor PNP NPN with Detection Distance 10mm.

Acknowledgments

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References

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