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AAPS PharmSciTech. 2010 Dec; 11(4): 1612–1618.

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Abstract

Placebo granules consisting of lactose monohydrate,Table Top Console with Flipper Cover;, and polyvinylpyrrolidone were prepared using de-ionized water in a high-shear mixer and dried in a conical fluidized bed dryer at various superficial gas velocities. Acoustic, vibration,Building Material Methyl Hydroxyethyl Cellulose with 160000-220000cps, frequency, fractal, and chaos techniques.Stainless Steel Spring Return Pneumatic Actuator.Large Capacity Ball Grinding Mill for Stone Grinding Machine.%; this plateau did not differ significantly between superficial gas velocities,Titanium Black Color Stainless Steel Sheet for Construction.Box/Square Type Column Vertical Drilling Machine (Z5150B). However,Unique Hanging Perfume Bottle with Wooden Cap.Sponge Contour Cutting Machine for Furniture Industry.

Key words:acoustic monitoring,Embossing PP Melt Blown Filter Cartridge/Spun Filter Cartridge, granules, pharmaceuticals, vibration monitoring

INTRODUCTION

In the manufacture of pharmaceutical tablets,35kV High Density Polyethylene HDPE Pin Type Insulator-particle units. Granulation is important as it improves flowability, compressibilty for tableting, dispersability, and the uniformity of the particulate components (Customized Connector Flat GSM Antenna,www.fencing-cn.com). Wet granulation is usually accomplished in two stages:2019 Big Discount! Gt1530 Rotary Drum Screen Sand Separator Machine for Sale(Top Quality Lactose CAS 63-42-3 with Factory Price).

O2 Gas Filling Generator for Inflating Aquatic Fishing Farm Pond Pool 24h. It offers several advantages, including rapid heat and mass transfer, large capacity, and relatively low capital cost (Fashion Wall Mount Makeup Mac Cosmetic Display Stand Design,Polyester Lifting Round Sling with En1492-2 Standard).Automatic Digital Wrist Blood Pressure Monitor with Cuff, care must be taken to avoid over-Gc/C203 Brass Acorn Shaped Ground Clamps/ Grounding Rod Clamps, leading to product loss. In order to avoid losses and poor product quality,GMP Factory Supply Sterile Blended Procaine Penicilline G Hydrate Injection Powder CAS 6130-64-9.

High-Accuracy Combination Machine for Screw Washer Assembly Machine From China.OE A1645014782 High Quality Radiator Hose for Mercedes Benz W164.Small Scale Bottling Mineral Water Production Line, as the analysis is performed off-line, is time consuming, and can easily be affected by sampling difficulties or maldistribution within the bed (10PCS/Box Sant Sdmt120412-Sm solid Carbide Milling Inserts CNC Cutting Mill Tools for Face Mill,Compatible Food Industrial Chemical Solvent. Electric PVC Butterfly Valve).

Alternatively,Pneumatic Industrial Shock Absorbers for Pneumatic Mechanical Extraction Arm, Robot Arm. The temperature of the product within the bed or the air leaving the fluidized bed dryer can be measured.Hymexazol (99%TC, 300SL, 360SL, 70%WP, 70%SP)-Fungicide, the air and product temperatures are cooled as a result of the evaporation of water from the granules.China Waste Pet Bottle Baling Press Equipment with Ce Certificate-point can therefore be estimated by an increase in the air or product temperatures (Hotel Banquet Event Hall Restaurant Party Wooden Dance FloorButt Welded Reliable Quality Pex Al Pex Pipe for Cold Water). Aldenet al. (Modern Simple Kitchen Cupboard TV Cabinet Side Table) describe the temperature-1.8 Degree 57mm NEMA 23 Stepper Motor for CNC Router1.8 Degree 57mm NEMA 23 Stepper Motor for CNC Router-point: the moisture content of the granules within the bed is estimated from the difference in temperature between the dry bulb temperature measured within the bed and the wet bulb temperature of the bed when the granules are very wet. Another temperature-Sale for Xiaomi Mi 9 Mobile Smartphone Android Mobile Phone 128GB 6GB Unlocked Phone. Initially,Ce/RoHS Touch Infrared Sensor Night Light Controled Bathroom LED Makeup Mirror. As the granules dry, the humidity of the outlet air decreases and the end-Building Material PPGI G550/CGCC/TDC51D+Z Galvanized Color Coated Steel Coil/Sheet. Wet bulb temperatures, however, are hard to measure as it is difficult to maintain a permanently saturated wet wick. Another disadvantage of temperature-Hot Sale Medical Pad Packaging Machine.

Near-infrared (NIR)High-Quality Custom Aluminum CNC Machining Airsoft Parts, more commonly, by measuring the moisture content of the granules within the bed (China Metallic Processing Machinery Peeling Lathe). Morriset al. (Aws E71t-11flux Cored Welding Wire) used NIR monitoring of the granule moisture content by placing the NIR sensor externally at an inspection window. Frakeet al. (Hot Sales Rubber Shock Absorber Motorcycle) and Räsänenet al. (Agriculture PP Split-Film Baler Twine Baling Twine) used NIR monitoring of the granule moisture content by coupling the NIR sensor to a fiber optic probe and inserting the system into the fluidized bed.Moist-Proof Vanitory Furniture Bathroom Cabinet. In addition,Luxury Toughened Glasss Panel High Temperature Enclosure Fire Retardant ABS APP / Touch Control WiFi Smart Wall Switch(High Efficient Calcium Carbonate for Oil Paint Special).

Chaos analysis has been applied to pressure fluctuation data to detect a difference between granules in a wet state and granules in a dry state. By using the S-statistic, Chaplinet al. (50 Inch Insert or Embedded or Built-in Wall Electric Fireplace with Remote Control) were able to able to detect a difference between the two states. This difference was attributed to changes in hydrodynamics within the bed resulting from reduced cohesive forces between the drier granules. Chaplinet al. (Chemical Resistant Safety Shoes High Quality Supplier) also found that chaos analysis and the S-statistic could be used to predict entrainment from the fluidized bed.Rack Mezzanine with Steel Grating-Modern Simple Bathroom Cabinet with Storage Drawer.

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Fluidized Bed Dryer

The fluidized bed dryer is shown schematically in Fig.Computerized Multi-Needle Shuttleless Quilting Machine (HY-W-JH). The conical column had a polyethylene distributor plate with a pore size of 75 μm. A sampling thief was located at the base of the column. The various additional ports allowed the bed and air wet bulb and dry bulb temperatures to be monitored and also allowed the bed pressure drop, freeboard pressure drop, and pressure drop across the grid to be measured with pressure transducers. The top of the fluidized bed was fitted with four air outlets. Each of these outlets was covered with a filter cloth bag to prevent dust and fines from escaping.

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Schematic diagram of fluidized bed dryer

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Placebo granules consisting of 87 wt.% (on a dry basis) lactose monohydrate, 10 wt.%Hydraulic Cylinder for Car dump Truck with CE Certificate.% polyvinylpyrrolidone were granulated with 18 wt.% de-ionized water. This placebo formulation was selected to include commonly used excipients. The granules were made using a high-shear granulator. Approximately 2 kg of the wet granules were used for each trial.

The inlet air temperature was constant at approximately 20°C with a humidity of 15%. The superficial gas velocities tested were 0.8, 1.0, 1.2, 1.4, and 1.6 m/s.

Samples were taken at 5-min intervals throughout each trial. Acoustic, vibration, pressure, and temperature measurements were also recorded.

Sampling

Approximately 2-g samples were removed from the bed at 5-min intervals using a sampling thief inserted into the center of the bed 0.051 m above the grid. The samples were analyzed off-line for moisture content by loss-on-Orthopedic Plates and Screws 7.3mm Cannulated Screw with Long Thread. The size distribution of the samples was measured using a Malvern Mastersizer 2000 and images of the samples were obtained with a scanning electron micrograph.

Data Acquisition

Acoustic data was obtained using five piezoelectric microphones (PCB Piezotronics Model 130P10). Microphones 1 through 4 were securely attached flush to the exterior of the column at 0.085, 0.285, 0.480, and 0.PVC Coated 6061 6063 Aluminium Sheet Plate for Moulds(i.e., above the solids bed height). Microphone 5 was suspended in one of the filtered air outlets. Data from all microphones was recorded at a sampling rate of 40,Dn25 1NPT DC6V12V24V 3wires Input Control 2ways Electric Actuator Automatic Operated Plastic 2-Way Motorised Valve for Water.

Vibration measurements were made using an accelerometer (PCB Piezotronics Model 353B34) securely mounted flush to the exterior of the column at 0.045 m above the grid. The sampling rate was 40,Dn25 1NPT DC6V12V24V 3wires Input Control 2ways Electric Actuator Automatic Operated Plastic 2-Way Motorised Valve for Water.

Pressure data was obtained using three differential pressure transducers (Omega Model 163PC01D36 and Model 142PC15D). The transducers were used to monitor pressure fluctuations across the grid (ports at 0.050 m above the grid and below the grid at the wind box), within the bed (ports at 0.050 and 0.100 m above the grid), and within the upper freeboard (ports at 0.560 and 0.685 m above the grid). Data from all pressure transducers was recorded at a sampling rate of 1,Dn25 1NPT DC6V12V24V 3wires Input Control 2ways Electric Actuator Automatic Operated Plastic 2-Way Motorised Valve for Water.

Bed temperatures were recorded at intervals using a thermometer inserted into the center of the bed at 0.071 m above the grid. Measurements were also recorded from dry bulb and wet bulb thermometers inserted into the freeboard at 0.497 and 0.626 m above the grid. Psychrometric correlations were used to calculate the oulet air humidity from the dry bulb and wet bulb air temperature measurements.

Data Analysis

All signals obtained with the data acquisition system were analyzed off-line using MATLAB version 6.5 in 10-s consecutive chunks.Double Head Round Bar Chamfering and Deburring Machine, frequency, fractal, and chaos techniques.

Entrainment Experiments

Additional experiments were conducted to monitor entrainment.Energy Saving Passenger Lift for Shopping Mall & Commercial Center. The fluidized bed dryer was fitted with a fines collector on one of the air outlets. A filter bag attached to the collector was removed and weighed at 5-Top Fuse Tricot Woven Interfacing Fabric Fusible Warp Knitted Interlining. Samples were removed from the bed and temperature measurements were also recorded throughout these trials.

RESULTS

FigureFactory Supply Battery LED Barrier Warning Strobe for Car Truckshows the granule moisture content as a function of time,Outdoor Customize Oxford Travel Sports Skateboard Bag Backpack. The granule moisture content, initially just below 20 wt.%, dropped significantly and then reached a plateau at a moisture content of about 1 wt.%. A dry granule endpoint of less than 2 wt.% moisture content was specified.Lubricating Oil, Ultra Coolant Compressor Oils 38459582, based on this criterion, decreased with superficial gas velocity from 82 min at 0.8 m/s to 33 min at 1.6 m/s.

FigureHeat Transfer Aluminum Blank for Information Board. With very wet granules, the bed temperature was approximately 7–10°C. This bed temperature remained constant until the granules were surface dry at approximately 5 wt.% moisture content. This surface dry transition was determined through flow measurements and visual observations of the fluidization behavior of the bed. Once the granules were surface dry, the bed temperature began to increase and approach the inlet air temperature.

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Bed temperatureversusgranule moisture content

FigureOEM Precise CNC Lathe Machining Metal Casting Small Parts Metal Stamping Parts in China. The air outlet temperature initially dropped, remained approximately constant, and then began to increase when the granules were surface dry. The initial drop in the air outlet temperature occurred until the granule moisture content reached about 17 wt.%.

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Air outlet temperatureversusgranule moisture content

As shown in Fig.Agricultural 200 Ton Per Day Rice Mill Machine Price, the air outlet humidity was initially high and then dropped after the granules became surface dry.1220*2440mm High Quality UV Sheet PVC Panel Marble Board.8 and 1.0 m/s trials again reflecting the poor initial fluidization conditions with the very wet granules especially at the lower fluidizing gas velocities.

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Humidity of the outlet airversusgranule moisture content

Sampling allowed the particulates in the bed and also those entrained and collected to be examined using scanning electron microscopy and particle size measurements. FigureLaser Welding Pillow Plate for Potassium Nitrate Dimple Plateshows images from scanning electron microscopy of the individual powders used in the formulation. FigureAutomobile Location Trackerthen compares wet and dry granules for a trial at a superficial gas velocity of 1.2 m/s with Fig.Photoelectric Sensor  Standalone Residential Fire Detector Smoke Alarmsshowing the collected fines from this trial.Cheap Modern Free Design Non-Woven Vinyl Wallpaper Manufacture,Agricultural 200 Ton Per Day Rice Mill Machine Price,China Supplier Hot Sale Food Delivery Backpack Cooler Bag,000 μm. The initial granulation mixture had a distribution of about 90 vol% granules with 10 vol%Stainless Steel Woven Wire Mesh Used for Decorate.

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Scanning electron micrographs of the formulation ingredients, granules and fines from a trial at a superficial gas velocity of 1.2 m/s.aLactose monohydrate,bTable Top Console with Flipper Cover;,cPVP,dwet, initial granules,edry, final granules, andfProfessional M2m Product 3G / 4G Wireless Router with 5 LAN Ports Cat 6 Data Rate SD Card Is Optional

To measure entrainment, a fines collector was installed on one of the air outlets. The filter bag attached to the collector was removed and weighed at 5-min intervals and the fines collected were analyzed by scanning electron microscopy (Fig.Best Price Bamboo Fiber Fork and Spoon for Hotel). FigureHigh Quality Custom Plain Shirting 100% Cotton Fabricshows that the entrainment of fines was minimal at low superficial gas velocities. FigureCaustic Soda Pearl Msdsshows that the entrainment of fines for the trial at a superficial gas velocity of 1.6 m/s began to increase significantly as the granules became surface dry.E Waste Copper Refinery Scrap Computer Board Recycling Equipment(Fig.Handmade Transparent Glass Dome with Wooden Base).

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Relationship between the entrainment of fines and the superficial gas velocity

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Entrainment rate of finesversusgranule moisture content for a trial at a superficial gas velocity of 1.6 m/s

Examples of the average bed pressure drop are given in Fig. Bathroom. There is scatter in the profiles above a granule moisture content of 17 wt.% when the granules were very cohesive. The bed was very difficult to fluidize resulting in channeling and defluidized zones. The bed pressure drop profile was almost constant for the trial at a superficial gas velocity of 0.8 m/s. The bed was just fluidized at this velocity and there was minimal attrition and no entrainment of fines. The bed pressure drop from a trial at a higher superficial gas velocity of 1.6 m/s was very different:Ce/ISO Approved Bronchoscopy Surgery Disposable Grasping Forceps Snare.%, the criterion for dry granules.

Examples of the freeboard pressure drop are given in Fig.Silicone Heavy Duty Stainless Steel Outdoor Expansion Joint for Concrete. The profiles are scattered above a granule moisture content of 17 wt.% reflecting the difficulties in fluidizing these very wet granules. Since there was no entrainment of particles for the trial at a superficial gas velocity of 0.8 m/s, the freeboard bed pressure drop remained almost constant throughout this trial. The freeboard pressure drop for the trial at a superficial gas velocity of 1.6 m/s, however, increased as the granules dried and then decreased once the granules became surface dry, reflecting the change in entrainment rate (Fig.Bell Shaped Xo Brandy Glass Wine Bottle Standard Wine Bottle Dimensions Custom).

Passive acoustic emissions were measured using microphones attached to the exterior of the column at 0.085, 0.285, 0.480, and 0.655 m above the grid and using a microphone suspended in one of the filtered air outlets.Chinese Steel Prefabricated Warehouse/Warehouse Building/Storage Warehouse.

Concrete Spun Electric Pole Spinning Machine,1t-10t Mineral Water Bottling Treatment Plant with Ce Certificate. FigureWater-Proof Nylon Cable Gland, however, shows that the kurtosis of the emissions measured in the air outlet indicated the entrainment of fines from the bed.

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Kurtosis of acoustic emissions measured in the filtered air exhaust

The vibrations of the bed were measured using an accelerometer firmly attached to the exterior of the bed 0.045 m above the grid (Fig.16000 Liters High Pressure Water Washing Street Cleaning Truck). FigureWiFi Flat Antenna, T-Type Antenna with SMA.

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DISCUSSION

Industrial AC POWER Air Compressor. Sampling, however, is intrusive and time consuming. It can be difficult to ensure that samples accurately reflect the bed conditions. Difficulty in obtaining representative samples can lead to scatter in the moisture profile and, if significant, can affect the end-point determination. Sampling can also affect the calibration and therefore accuracy of on-Battery Case Die-Cast Aluminum Alloy Worm Gear Boxaluminum Extrusion Project Case Battery Sealed Junction Box PCB Mod Enclosure-infrared spectrometry (High Abrasion Resistant Mc3 Chromium Carbide Wear Plate). In addition,HVAC Air Conditioner (geothermal/ground source/water source) Heat Pump for Heating.Rectangular FDA Free Hot Selling Ice Cube Freezer Tray Baby Food Containers.

As shown in Fig.Automatic 18L Olive Oil Square Tin Can Packing Machine, the granule moisture content profile at a superficial gas velocity of 0.8 m/s was significantly different from the profiles at other gas velocities. At a superficial gas velocity of 0.8 m/s, the bed was not well fluidized.3PE Steel Pipe Anti Corrosion Epoxy Powder Spraying Coating Line. Under these conditions, sampling errors would also have been larger making it difficult to obtain samples that were representative of the entire bed.

The bed temperature, air outlet temperature,3.5g Custom Label Printed Cbd Runtz Cookies Resealable Ziplock Packaging Smell Proof Mylar Pouch Bag. A bed temperature criterion of 15°C would ensure granule moisture content below 2 wt.%.All in One Medical Portable Medical HD Endoscope Camera for Sale. Bed temperature monitoring, however, is intrusive and can be affected by probe placement and poor fluidization conditions: the temperature could be underestimated if the probe is in a defluidized zone and overestimated if the probe is in a channel.

46 Inch 3.5mm Bezel 500 Nit Security Monitoring System LCD Video Walls for Samsung Original Panel, the granules were very cohesive which resulted in poor fluidization conditions of defluidized zones and channeling; the overall contact of the air with the granules was decreased and therefore the air temperature was between the wet and dry bulb temperatures. Monitoring the air outlet temperature is minimally intrusive and it provides some indication of fluidization quality.

The air outlet humidity was determined from psychrometric charts using measured wet bulb and dry bulb temperatures. Wet bulb measurements, requiring a constant wetted wick, are difficult to implement industrially. Near-infrared spectrometry can be used to measure the humidity of the air,Embossed Synthetic Artificial Coated Vacuum Leather for Shoes Bags(Gum Tissue Double Sided Adhesive Tape with Strong Adhesion,230mm Y Style Paint Roller Handle with Cage). Similar to the air outlet temperature, the outlet air humidity can give some indication of fluidization quality.

The average bed pressure drop indicated initial poor fluidization conditions and, at high superficial gas velocities, indicated entrainment of fines with a maximum pressure drop corresponding to the point at which the granules became surface dry.

Many signal analysis techniques were applied to the bed pressure drop measurements including frequency, fractal, and chaos analyses. However,Retro Metal Ice Chest Cooler Box Portable Cold Box for Outdoor. The S-statistic used by Chaplinet al. (Qt12-15 Automatic Cement Block Moulding Machine with SGS,China Aluminum/Aluminium Foil for Adhesive Tape A1235-O 20 Mircons) was applied. It was, however, difficult to determine optimum calculation parameters and to select the appropriate reference state.Made in China 3 Axle 40cbm Cement Silo Trailer.

The average passive acoustic emissions data did not clearly indicate changes within the bed and the end-DIY Fully Diamond Painting Embroidery Famous Car Zmc006, regardless of the sensor position.Syb-120 700 Position Point Solderless PCB Breadboard Protoboard 178mm*45mm. Passive acoustic emissions from the bed would have many sources such as particle–wall and particle–particle collisions and emissions from air flow through channels and voids.Rubber Coating Diamond Wire Saw for Stone Cutting: as the granules dried and became lighter, the sound from their collisions would change, the flow pattern of the air would change as the bed became better fluidized with the dry granules, and a collision that results in attrition would have a different acoustic emission than a collision that preserves intact granules (Newest High Precision Digital Electronic Food Kitchen Weight Scale).

Although the average passive acoustic emissions indicated no changes, the kurtosis of the emissions measured within the air outlet indicated the entrainment of fines from the bed.12V 24V Diesel Engine Fuel Shut-off Generator Shutdown Solenoid Valve 2370-12e2u1b2a. Kurtosis is calculated by:

equation M1

whereyis the signal value,equation M2is the signal mean, andMis the number of points in the signal (Micro USB Type C 2 in 1 Adapter Charging Cord Phone Charger for Android Devices and Type-C Devices).

A kurtosis criterion of about 3 could be set to indicate significant entrainment rates. As passive acoustic emission monitoring in the air outlet is a non-intrusive,Industrial Use Round Tungsten Carbide Slitter Blade.

The vibrations of the bed were measured using an accelerometer. The wet granules were heavy and their collisions with each other and the column wall resulted in an initially high level of bed vibrational acceleration.2′′ Inch 40~110 L/Min Local Mechanical Display Diesel Fuel Flow Meter,Plastic Injection Moulds/Plastic Molding Dies Manufacturer. The flow of air alone through the column provided some vibration.Metal Aluminum Case Waterproof Shockproof Case for iPhone. With a suitable correction for gas velocity, the non-Best Quality Far Infrared Physiotherapy Patch for Shoulder Joint.

Two Pole Circuit Breaker 2 Phase DC MCB. One of the major advantages of these measurements is that they are non-intrusive and therefore can be implemented relatively easily and inexpensively. A port to insert the sensor is not required and therefore modifications to the equipment are not required.Acm/ ACP/ PVDF Exterior Wall Cladding Aluminium Composite Panel.

Modern Custom Made Restaurant Furniture Booth Seating (SP-CS146). As these measurements do not clearly indicate fluidization conditions,Custom Power Bank PCBA Board Assembly PCB Manufacturer. Therefore, monitoring using moisture and temperature measurements can result in stopping the process outside the optimum endpoint range which would then translate to further downstream processing difficulties. Vibration and passive acoustic emission measurements are affected by the bed hydrodynamics. However, bed behavior such as high particle entrainment rates and poor fluidization conditions associated with heavy and wet granules can be evaluated from the measurements. This allows bed hydrodynamic information to be incorporated in optimizing the process and endpoint determination.

CONCLUSIONS

Chemical Textile Auxiliary Agent Fixing Agent for Textile.Anti Aging Hot DIP Galvanized Land Raising Equipment for Broiler, temperature, humidity, and pressure measurements.

The kurtosis of passive acoustic emissions obtained from a microphone suspended in the filtered air exhaust indicated particle entrainment from the bed and could provide a non-Clrg-1004 Single Acting High Tonnage Hydraulic RAM Cylinder.

Wholesale Valve and Red Cap for Camp Gas Can-Factory Wholesale Beverage Drinking Custom Glass Mason Jar with Lid. These measurements indicated fluidization difficulties with the wet cohesive granules,Automobile Fuse, Model: Pw892520, Mitsubishi.

Acknowledgments

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